Warrior Winches 6000EN, Assembly & Operating Instructions

Page 1: ...ELECTRICAL WINCH 6000EN Assembly Operating Instructions...

Page 2: ...ATION 5 WINCHING TECHNIQUES A Z 6 WINCH ASSEMBLY AND MOUNTING 7 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MA...

Page 3: ...y or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the notes...

Page 4: ...drum in the under wind position through the roller fairlead and is looped at the end to accept the clevis hook pin Roller Fairlead When using the winch at an angle the roller fairlead acts to guide th...

Page 5: ...line and snatch block for pulling over 70 of the rated line pull SAFETY PRECAUTIONS WARNING WARNING Do not exceed rated capacity shown in this table WARNING Intermittent use only Allow winch to cool...

Page 6: ...remote button to draw in the cable Walk toward the winch not allowing the cable to slide through your hands Do not let your hands get within 12 of the winch while re spooling Turn off the winch and r...

Page 7: ...reduce the load on the wire rope by as much as 50 When doubling the line back to the vehicle attach to the frame or other load bearing part The vehicle engine should be kept running during operation...

Page 8: ...ake time to asses your situation and plan your pull b Put on gloves to protect your hands c Disengage the clutch to allow free spooling and to save energy d Attach the hand saver hook to the clevis ho...

Page 9: ...round and is able to drive under its own power s Secure the vehicle Be sure to set the brakes and place the vehicle in park t Release the tension on the wire rope The winch is not meant to hold the ve...

Page 10: ...knob to the CLUTCH OUT position free spooling Pull out a few inches of cable from the drum and feed the wire loop through the opening in the front of the mounting channel and roller fairlead Now using...

Page 11: ...epeat and check rotation MOUNTING DRAWING 6000EN WINCH ACCESSORIES YOU WILL NEED NOT INCLUDED WITH YOUR WINCH Gloves For handling the wire rope and hook strap Anchor Strap Chain Tree saver anchor stra...

Page 12: ...winch and the strain on the rope by up to 50 depending on the included angle WARNING Never use your winch for overhead hoisting or for lifting people or moving people WINCH WORKING DEMONSTRATION 1 Dis...

Page 13: ...cted to the drum Insert the end of the new rope and secure the screw M8x10 Part 060EN0007 4 Ensure that the new cable wraps in the same rotation direction as the old one The cable should leave the dru...

Page 14: ...without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and repair Motor r...

Page 15: ...WINCH ASSEMBLY DRAWING 6000EN 13...

Page 16: ...sembly Input 22 060EN0016 1 Gear Input Sun 23 060EN0017 1 Shaft Sleeve 24 060EN0018 1 Trust Washer 25 060EN0700 1 Clutch Assembly 26 060EN0019 1 Gear Housing 27 060EN0020 8 Screw M12 55 28 060EN0021 8...

Page 17: ...V DC 0 18 0 5 5 19 4 5 9 90 40 4409 2000 8 9 2 7 9 2 2 8 200 90 8818 4000 6 2 1 9 6 9 2 1 295 150 13228 6000 4 6 1 4 5 2 1 6 400 210 Rated line pull 6000KGS Motor series wound 12V Input 4 9kW 7 0hp Ou...

Page 18: ...operating instructions before use Failure to comply with these instructions or any improper use of the equipment will terminate the warranty Please ensure you record the information below In the unlik...