Warrior Winches 80SPS12, Assembly & Operating Instructions

Page 1: ...ELECTRICAL WINCH 80SPS12 80SPS24 Assembly Operating Instructions...

Page 2: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Page 3: ...the clevis hook pin 4 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch m...

Page 4: ...ds etc The mounting channel also has holes to accept your roller fairlead 12 Snatch Block If Your winch were supplied with a snatch block that used properly can double the pulling power of winch or ch...

Page 5: ...enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the Mounting Channel Part 800025 by first pulling and releasing the clutch knob to Off position F...

Page 6: ...t use winch in lifting or moving or persons WARNING A minimum of five wraps of cable around the drum barrel is necessary for pulling and holding the rated load The cable clamp is not designed to hold...

Page 7: ...urn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooling by hand by rotating the drum by hand with the clutch disengaged Keep hand...

Page 8: ...attach to the frame or other load bearing part x The vehicle engine should be kept running during operation of the winch to minimize battery drain and maximize power and speed of the winch If the winc...

Page 9: ...ould cause damage to the cable As shown in Fig 3 1 Do not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch Fig 3 2 Short pulls...

Page 10: ...ed to the battery j Power in the wire rope guiding the wire under tension to draw up the slack in the wire Once the wire is under tension stand well clear Never step over the wire rope k Double check...

Page 11: ...Make sure that any wire already on the drum has spooled tightly and neatly If not draw out the wire and re spool from the point where the rope is tight w Keep your hands clear of the winch drum and fa...

Page 12: ...all the way into the connector Tighten nuts on all cable connections Replace Switch Assembly Check for voltage at armature port with Switch pressed If voltage is present replace motor Allow to drain...

Page 13: ...13 WINCH ASSEMBLY DRAWING OUT IN...

Page 14: ...20 16 800013 8 Lock Washer 5 17 800014 1 End Bearing 18 800015 1 Gasket 19 800016 1 Gear Ring 20 800400 1 Gear Carrier Assembly Output 21 800500 1 Gear Carrier Assembly Intermediate 22 800600 1 Gear C...

Page 15: ...6 L 8 3mm D x20m L Weight 69 7lbs 31 6 kgs 70 5lbs 32kgs S TYPE DUTY CYCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V DC 12V DC 0 21 3...

Page 16: ...nd operating instructions before use Failure to comply with these instructions or any improper use of the equipment will terminate the warranty Please ensure you record the information below Distribut...

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