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1.  Your 8000lb winch is designed with a bolt pattern that is standard in this class 

of winch.  Many winch mounting kits are available that utilize this bolt pattern 

for the most popular vehicle and mounting channels.  If you cannot find a kit 

locally, contact us and we will provide you with the name of a dealer near you. 

If you will utilize the mounting channel you must ensure that it is mounted on a 

flat surface so that the three major sections (motor, drum and gear housing) are 

properly aligned.  Proper alignment of the winch will allow even distribution of 

the full rated load. 

2.  Start by connecting the Roller Fairlead (Part# 800700) to the Mounting Channel 

(Part# 800025) using 2 each of the Cap Bolt M10 X 35 (Part# 800002), Flat 

Washer (Part# 800004), Lock Washer (Part# 800003) and securing with M10 

Nut(Part# 800024)  (Make sure the bolt is placed through the mounting channel 

and roller fairlead from inside the channel.  This will allow enough clearance for 

the winch to be placed in the channel without obstruction.) 

3.  Assemble the winch to the Mounting Channel (Part# 800025) by first pulling 

and releasing the clutch knob to “Off” position (Free Spooling).  Pull out a few 

inches of cable from the drum and feed the wire loop through the opening in the 

front of the mounting channel and roller fairlead.  Now, using the remaining 

M10 x 35 Cap Bolts (Part# 800002), Flat Washer (Part# 800004), Lock Washer 

(Part# 800003) and M10 Nut (Part# 800005) secure the winch to the mounting 

channel.

4.  Connect the battery  and motor leads as the drawing above every type of winch 

is different each other.   

 CAUTION  – 

Batteries contain gases which are flammable and explosive.  

Wear eye protection during installation and remove all jewelry.  Do not lean over 

battery while making connections. 

5.  Assemble the Clevis Hook to the cable. Take off the pin from the Clevis Hook, 

connect the Clevis Hook to the cable and mount the pin back to the Clevis 

Hook.

6.  Always use the Hand Saver when free-spooling and re-spooling the wire rope. 

Using the Hand Saver keeps your hands and fingers away from the rotating 

drum. 

Summary of Contents for 80SPS12

Page 1: ...ELECTRICAL WINCH 80SPS12 80SPS24 Assembly Operating Instructions...

Page 2: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Page 3: ...the clevis hook pin 4 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch m...

Page 4: ...ds etc The mounting channel also has holes to accept your roller fairlead 12 Snatch Block If Your winch were supplied with a snatch block that used properly can double the pulling power of winch or ch...

Page 5: ...enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the Mounting Channel Part 800025 by first pulling and releasing the clutch knob to Off position F...

Page 6: ...t use winch in lifting or moving or persons WARNING A minimum of five wraps of cable around the drum barrel is necessary for pulling and holding the rated load The cable clamp is not designed to hold...

Page 7: ...urn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooling by hand by rotating the drum by hand with the clutch disengaged Keep hand...

Page 8: ...attach to the frame or other load bearing part x The vehicle engine should be kept running during operation of the winch to minimize battery drain and maximize power and speed of the winch If the winc...

Page 9: ...ould cause damage to the cable As shown in Fig 3 1 Do not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch Fig 3 2 Short pulls...

Page 10: ...ed to the battery j Power in the wire rope guiding the wire under tension to draw up the slack in the wire Once the wire is under tension stand well clear Never step over the wire rope k Double check...

Page 11: ...Make sure that any wire already on the drum has spooled tightly and neatly If not draw out the wire and re spool from the point where the rope is tight w Keep your hands clear of the winch drum and fa...

Page 12: ...all the way into the connector Tighten nuts on all cable connections Replace Switch Assembly Check for voltage at armature port with Switch pressed If voltage is present replace motor Allow to drain...

Page 13: ...13 WINCH ASSEMBLY DRAWING OUT IN...

Page 14: ...20 16 800013 8 Lock Washer 5 17 800014 1 End Bearing 18 800015 1 Gasket 19 800016 1 Gear Ring 20 800400 1 Gear Carrier Assembly Output 21 800500 1 Gear Carrier Assembly Intermediate 22 800600 1 Gear C...

Page 15: ...6 L 8 3mm D x20m L Weight 69 7lbs 31 6 kgs 70 5lbs 32kgs S TYPE DUTY CYCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V DC 12V DC 0 21 3...

Page 16: ...nd operating instructions before use Failure to comply with these instructions or any improper use of the equipment will terminate the warranty Please ensure you record the information below Distribut...

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