WINCH MANUAL
IMpORTANT SAFETY INSTRUCTIONS
5
WARNING
Do not operate tool if under the influence of alcohol or drugs.
Read warning labels on prescription to determine if your judgment or
reflexes are impaired while taking drugs. If there is any doubt, do not
operate the tool.
DANGER
Keep hands and body away from Fairlead (cable intake slot) when
operating.
Always secure vehicle in position before using winch.
WARNING
Be certain the winch is properly bolted to a structure (or vehicle) that
can hold the winches maximum rated load.
Do not use inappropriate attachments to extend the length of the
winch cable.
DANGER
Never lift people or hoist loads over people or lift live animals.
Never come in between the winch and the load when operating.
WARNING
Do not apply any loads to the winch when cable is fully extended
past the safety mark. Keep at least 5 full wraps of cable on the spool,
(Usually marked red on the winch cable at the drum end.)
After moving any piece of equipment with the winch, secure the the
equipment in place. Do not rely on the winch to hold for an extended
period of time nor whilst in transport, winches are not securing
device, By doing so will void any warranty
CAUTION
Examine winch before using. Components may be affected by
exposure to chemicals, salts, and rust.
Do not cross over or go underneath winch cable when under load.
Use gloves while handling cable.
WARNING
Never operate winch if cable shows any signs of weakening, such as
knotting or kinking. If it does you must replace immediately.
DANGER
Do not move your vehicle with the cable extended and attached to the
load. You could easily exceed the winch rating and snap the cable.
When the vehicle is parked on an incline you should use wheel chocks.
CAUTION
Always re-spool cable neatly after any operation this will avoid any
winch cable misalignment for the next use
CAUTION
The winch cable must be wound onto the drum under a load of at least
10% of the rated line pull or the outer wraps will draw into inner wraps
and damage winch cable.
Before operating the winch under load you should check proper
function of the winch by engaging and disengaging the clutch, by
operating the directional controls, and operating the speed controls.
This will ensure that the winch is working properly and will help
prevent unintended damage and injury. Cycling the winch prior to
loading will also ensure the gears are properly aligned.
CAUTION
Batteries contain gases which are flammable and explosive. Wear eye
protection during installation and remove all jewelry. Do not lean over
battery while making connections.
WARNING
It is
strongly recommended
a battery isolator is installed to protect
vehicle, equipment and user from hazardous situations, if one isn’t
supplied it is recommended one is purchased and installed before
operation of the winch.
Failure
to install a battery isolator or safety cut off could result in
damage to the vehicle, equipment and(or) operator and will result in
voiding any warranty offered.
WINCH ASSEMBLY AND MOUNTING
1. Your winch is designed with a bolt pattern that is standard in
this class of winch. Many winch mounting kits are available that
utilize this bolt pattern for the most popular vehicle and mounting
channels. If you cannot find a kit locally, contact us and we will
provide you with the name of a dealer near you. If you utilize the
mounting channel, you must ensure that it is mounted on a flat
surface so that the three major sections (motor, drum and gear
housing) are properly aligned. Proper alignment of the winch will
allow even distribution of the full rated load and reduce the chance
of damaging winch or equipment. Poor installation contributes to
approx 90% equipment or winch damage.
2. Start by connecting the Roller Fairlead to the Mounting Channel
using 2 each of the Cap Bolt M10 X 35, Flat Washer, Lock Washer
and securing with M10 Nut (Make sure the bolt is placed through the
mounting channel and roller fairlead from inside the channel. This
will allow enough clearance for the winch to be placed in the channel
without obstruction.)
3. Assemble the winch to the (optional) Mounting Channel by first
pulling and releasing the clutch knob to “Out” position (Free
Spooling). Pull out a few inches of cable from the drum and feed the
wire loop through the opening in the front of the mounting channel
and roller fairlead. Now, using the remaining M10 x 35 Cap Bolts, Flat
