Warrior Winches S2500EN, Owner'S Manual

Page 1: ...ore operating the product Failure to do so could result in serious injury Specifications descriptions and images in this manual are as accurate as known at the time of publication but are subject to c...

Page 2: ...galvanized aircraft steel cable or synthetic rope and is designed specifically for load capacity of the rated line pull of this winch The cable feeds on from underneath the drum position it is looped...

Page 3: ...rs or hands DO NOT let your hands get within 12 30cm of the winch while re spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and fini...

Page 4: ...be followed to reduce the risk of personal injury and damage to the equipment Read all these instructions before using this tool WARNING Keep children away Children must never be allowed in the work...

Page 5: ...operate winch if cable shows any signs of weakening such as knotting or kinking If it does you must replace immediately DANGER Do not move your vehicle with the cable extended and attached to the loa...

Page 6: ...d from inside the channel This will allow enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the optional Mounting Channel by first pulling and rele...

Page 7: ...Locate a suitable anchor such as a strong tree trunk or boulder ALWAYS use a sling or strap as an anchor point on a object Never use the cable or hook as a anchor point attached to an object CAUTION...

Page 8: ...vehicle Be sure to set the brakes and place the vehicle in park t Release the tension on the wire rope The winch is NOT designed as securing device and should NEVER hold a load or secure whilst in tr...

Page 9: ...but drum does not turn Clutch not engaged Turn clutch to the In position If problem persists ask a technician to check and repair Motor runs slowly or without normal power Insufficient current or vol...

Page 10: ...roduct 2 a written description of the problem 3 Buyers name address and contact number 4 copy of the original purchase receipt or BPE Limited can arrange a suitable collection method Charges apply War...

Page 11: ...3 mm 2 8 8 8 Cable 8mm 23m 0 31 75 4 Net Weight 40kg 88 1 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V 24V 12V 24V 0 26 2 8 0 21 3 6 5...

Page 12: ...ECIFICATIONS 12 WINCH ASSEMBLY DRAWING 15 5 6 3 4 8 16 2 6 5 4 3 7 8 10 13 17 18 22 21 20 19 23 24 26 27 28 25 1 14 9 12 11 38 37 36 35 33 39 34 40 41 42 31 RA DIO RE MO TE CO NT RO L 32 3 5 4 6 29 30...

Page 13: ...sembly Input 1 20 250500 Gear Carrier Assembly Intermediate 1 21 250600 Gear Carrier Assembly Output 1 22 250016 Gear Input Sun 1 23 250017 Trust Washer 1 24 250018 Gear Housing 1 25 250019 Clutch Scr...

Page 14: ...85 Net Weight 60kg 132 2 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V 24V 12V 24V 0 14 4 4 4 13 1 4 0 80 70 2205 1000 8 5 2 6 9 1 2 8...

Page 15: ...Winch Manual SPECIFICATIONS 15 WINCH ASSEMBLY DRAWING 40 39 38 36 41 37 43 42 S4000EN...

Page 16: ...Ring Intermediate 1 22 N1750600 Gear Carrier Assembly Input 1 23 N1750016 Gear Input Sun 1 24 N1750017 Shaft Sleeve 1 25 N1750018 Trust Washer 1 26 N1750700 Clutch Assembly 1 27 N1750019 Gear Housing...

Page 17: ...219 mm 3 9 8 6 Cable 11mm 21m 0 43 68 8 Net Weight 65kg 143 3 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V 24V 12V 24V 0 14 4 4 4 13 1...

Page 18: ...Winch Manual SPECIFICATIONS 18 WINCH ASSEMBLY DRAWING 40 39 38 36 41 37 43 42 S5250...

Page 19: ...0015 Gear Ring Intermediate 1 22 N1750600 Gear Carrier Assembly Input 1 23 N1750016 Gear Input Sun 1 24 N1750017 Shaft Sleeve 1 25 N1750018 Trust Washer 1 26 N1750700 Clutch Assembly 1 27 N1750019 Gea...

Page 20: ...2 Cable 12mm 26 5m 15 32 87 Net Weight 73 5kg 162 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V 24V 12V 24V 0 18 0 5 5 19 4 5 9 90 40 4...

Page 21: ...Winch Manual SPECIFICATIONS 21 WINCH ASSEMBLY DRAWING 39 38 37 35 40 36 42 41 S6000EN...

Page 22: ...r Input Sun 1 23 060EN0017 Shaft Sleeve 1 24 060EN0018 Trust Washer 1 25 060EN0700 Clutch Assembly 1 26 060EN0019 Gear Housing 1 27 060EN0020 Screw M12 55 8 28 060EN0021 Lock Washer 12 8 29 060EN0022...

Page 23: ...8mm 25m 0 31 82 8 3mm 29m 0 32 95 Net Weight Synthetic rope Wire rope 28kg 61 7 lbs 39kg 85 9 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs...

Page 24: ...ch Manual SPECIFICATIONS 24 WINCH ASSEMBLY DRAWING 14 4 5 2 3 7 15 1 5 4 3 2 43 7 9 12 16 17 20 6 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 21 45 46 44 S8...

Page 25: ...arrier Assembly Intput 1 21 V800015 Gear Input Sun 1 22 V800016 Trust Washer 1 23 V800017 Gear Housing 1 24 V800018 Clutch Screw 1 25 V800019 Ring Seals 1 26 V800020 Clutch Cover 1 27 V1200021 Clutch...

Page 26: ...49 2 9 2mm 14m 0 36 45 9 Net Weight Synthetic rope Wire rope 27kg 59 5 lbs 32kg 70 5 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V DC 1...

Page 27: ...h Manual SPECIFICATIONS 27 WINCH ASSEMBLY DRAWING 14 4 5 2 3 7 15 1 5 4 3 2 7 9 12 16 17 19 18 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43 44 20 6 22 23 25 26 27 24 21 45 46 S95...

Page 28: ...Assembly Intput 1 21 V95SD0015 Gear Input Sun 1 22 V95SD0016 Trust Washer 1 23 V95SD0017 Gear Housing 1 24 V95SD0018 Clutch Screw 1 25 V95SD0019 Ring Seals 1 26 V95SD0020 Clutch Cover 1 27 V1200021 Cl...

Page 29: ...0 37 82 9 2mm 26m 0 36 85 3 Net Weight Synthetic rope Wire rope 30kg 66 1 lbs 40kg 88 1 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V D...

Page 30: ...ch Manual SPECIFICATIONS 30 WINCH ASSEMBLY DRAWING 14 4 5 2 3 7 15 1 5 4 3 2 7 9 12 16 17 19 18 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43 44 20 6 22 23 25 26 27 24 21 45 46 S9...

Page 31: ...arrier Assembly Input 1 21 V950015 Gear Input Sun 1 22 V950016 Trust Washer 1 23 V950017 Gear Housing 1 24 V950018 Clutch Screw 1 25 V950019 Ring Seals 1 26 V950020 Clutch Cover 1 27 V1200021 Clutch 1...

Page 32: ...3 6 Net Weight Synthetic rope Wire rope 32kg 70 5 lbs 44kg 97 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 27 9 8 5 36 1 1...

Page 33: ...h Manual SPECIFICATIONS 33 WINCH ASSEMBLY DRAWING 14 4 5 2 3 7 15 1 5 4 3 2 7 9 12 16 17 19 18 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43 44 20 6 22 23 25 26 27 24 21 45 46 S12...

Page 34: ...ier Assembly Intput 1 21 V1200015 Gear Input Sun 1 22 V1200016 Trust Washer 1 23 V1200017 Gear Housing 1 24 V1200018 Clutch Screw 1 25 V1200019 Ring Seals 1 26 V1200020 Clutch Cover 1 27 V1200021 Clut...

Page 35: ...hetic rope Wire rope 33kg 72 7 lbs 43kg 94 7 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 27 9 8 5 36 1 11 0 45 30 6000 27...

Page 36: ...h Manual SPECIFICATIONS 36 WINCH ASSEMBLY DRAWING 14 4 5 2 3 7 15 1 5 4 3 2 7 9 12 16 17 19 18 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43 44 20 6 22 23 25 26 27 24 21 45 46 S14...

Page 37: ...ier Assembly Intput 1 21 V1450015 Gear Input Sun 1 22 V1450016 Trust Washer 1 23 V1450017 Gear Housing 1 24 V1450018 Clutch Screw 1 25 V1450019 Ring Seals 1 26 V1450020 Clutch Cover 1 27 V1450021 Clut...

Page 38: ...rfen und hergestellt wurde n Die Produkte entsprechen den Grundanforderungen der relevanten Richtlinien und Normen Dieses Zertifikat ist nur bei den obengenannten Produkten und Konfigurationen im Zusa...

Page 39: ...lectromagnetic Compatibility Directive 2014 30 EU RoHs Directive 2011 65 EU In accordance with the following Standards E E E E E K E K I hereby declare that the equipment named above has been designed...

Page 40: ...Q UK service bpeholdings co uk Germany BPE Solutions Deutschland GmbH Altrottstra e 31 D 69190 Walldorf Germany support bpeholdings de France BPE Solutions France SAS 3 Boulevard de Belfort 59000 Lill...