WINCH MANUAL
WINCH ASSEMBLY AND MOUNTING
6
WINCH ASSEMBLY AND MOUNTING
Red B
Black Battery -
Remote Control
Wireless Remote Control
Optional
1. Your winch is designed with a bolt pattern that is standard in
this class of winch. Many winch mounting kits are available that
utilize this bolt pattern for the most popular vehicle and mounting
channels. If you cannot find a kit locally, contact us and we will
provide you with the name of a dealer near you. If you utilize the
mounting channel, you must ensure that it is mounted on a flat
surface so that the three major sections (motor, drum and gear
housing) are properly aligned. Proper alignment of the winch will
allow even distribution of the full rated load and reduce the chance
of damaging winch or equipment. Poor installation contributes to
approx 90% equipment or winch damage.
2. Start by connecting the Roller Fairlead to the Mounting Channel
using 2 each of the Cap Bolt M10 X 35, Flat Washer, Lock Washer
and securing with M10 Nut (Make sure the bolt is placed through the
mounting channel and roller fairlead from inside the channel. This
will allow enough clearance for the winch to be placed in the channel
without obstruction.)
3. Assemble the winch to the (optional) Mounting Channel by first
pulling and releasing the clutch knob to “Out” position (Free
Spooling). Pull out a few inches of cable from the drum and feed the
wire loop through the opening in the front of the mounting channel
and roller fairlead. Now, using the remaining M10 x 35 Cap Bolts, Flat
Washer, Lock Washer, and M10 Nut secure the winch to the mounting
channel.
4. Connect the battery and motor leads as the drawing above.
Remember every type of winch is different.
5. Connect the winch motor as detailed below:
Relay
J3
J2
J1
J(+)
Black long wire assembly (connect the earth
terminal on the motor)
Connect to motor F2
Connect to Motor F1
Red long wire assembly. Connect to
battery po
Connect to Motor A
Outlet
Double colour wire - connect to relay J3
Blue wire - connect to relay J(+)
Brown wire - connect to relay J1
WIRELESS SWITCH RECEIVER
White wire - connect to relay J3
Yellow wire - connect to relay J1
Red wire - connect to relay J(+)
Black wire - connect to relay J2
Red (F2)
Blue (A)
Yellow (F1)
Black wire assembly - connect to motor’s earthing terminal
and battery negative -
Motor’s earthing terminal
MOTOR
Blue wire - antenna
Summary of Contents for S2500EN
Page 15: ...Winch Manual SPECIFICATIONS 15 WINCH ASSEMBLY DRAWING 40 39 38 36 41 37 43 42 S4000EN...
Page 18: ...Winch Manual SPECIFICATIONS 18 WINCH ASSEMBLY DRAWING 40 39 38 36 41 37 43 42 S5250...
Page 21: ...Winch Manual SPECIFICATIONS 21 WINCH ASSEMBLY DRAWING 39 38 37 35 40 36 42 41 S6000EN...