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WINCH MANUAL 

RIGGING TECHNIQUES

7

 

CAUTION

Batteries contain gases which are flammable and explosive.  Wear eye 

protection during installation and remove all jewelry. Do not lean over 

battery while making connections.

6.  Assemble the Clevis Hook to the cable. Take off the pin from the 

Clevis Hook, connect the Clevis Hook to the cable and mount the pin 

back to the Clevis Hook.

7.  Always use the Hand Saver (Optional) when free-spooling and re-

spooling the wire rope. Using the Hand Saver keeps your hands and 

fingers away from the rotating drum.

8.  Check for proper drum rotation.  Pull or turn the clutch knob to the 

“OUT” “Disengage” position (Free-spooling).  Pull out some cable 

from the drum, and then turn the clutch knob to the “IN” “Engage” 

position to engage the gears.  Press the cable out button on the 

remote lead switch.  If the drum is turning and releasing cable, then 

your connections are accurate.  If the drum is turning and collecting 

more cable, then reverse the leads on the motor.  Repeat and check 

rotation.

RIGGING TECHNIQUES

Locate a suitable anchor such as a strong tree trunk or boulder.
ALWAYS use a sling or strap as an anchor point on a object, Never use the 

cable or hook as a anchor point attached to an object.

 

CAUTION

NEVER attach the clevis hook back onto the winch cable as this could 

cause damage to the cable. 

 

CAUTION

Do not winch from an acute angle as the wire rope will bind up on 

one side of the drum causing damage to wire rope (Bird Nesting) and 

cause major damage to winch and possible equipment.

 

 

NOTICE

Short pulls from an angle can be used to straighten the vehicle/

equipment. Long pulls should be done with the wire rope in a straight 

line to winch/vehicle, see above illustration.

 

CAUTION

When pulling a heavy load, place a blanket or jacket over the wire rope 

five or six feet from the hook because in the event of a broken cable it 

will dampen the force.
For additional protection open the hood/bonnet of the vehicle as 

shown.

 

NOTICE

For pulls over 70% rated line pull, we recommend the use of the snatch/

pulley block to double line the wire rope. This reduces the load on the 

winch and the strain on the rope. 

Single Line

Double Line

 

DANGER

Never use your winch for overhead hoisting, lifting of people, moving 

people or moving of live animals.  

Summary of Contents for S2500EN

Page 1: ...ore operating the product Failure to do so could result in serious injury Specifications descriptions and images in this manual are as accurate as known at the time of publication but are subject to c...

Page 2: ...galvanized aircraft steel cable or synthetic rope and is designed specifically for load capacity of the rated line pull of this winch The cable feeds on from underneath the drum position it is looped...

Page 3: ...rs or hands DO NOT let your hands get within 12 30cm of the winch while re spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and fini...

Page 4: ...be followed to reduce the risk of personal injury and damage to the equipment Read all these instructions before using this tool WARNING Keep children away Children must never be allowed in the work...

Page 5: ...operate winch if cable shows any signs of weakening such as knotting or kinking If it does you must replace immediately DANGER Do not move your vehicle with the cable extended and attached to the loa...

Page 6: ...d from inside the channel This will allow enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the optional Mounting Channel by first pulling and rele...

Page 7: ...Locate a suitable anchor such as a strong tree trunk or boulder ALWAYS use a sling or strap as an anchor point on a object Never use the cable or hook as a anchor point attached to an object CAUTION...

Page 8: ...vehicle Be sure to set the brakes and place the vehicle in park t Release the tension on the wire rope The winch is NOT designed as securing device and should NEVER hold a load or secure whilst in tr...

Page 9: ...but drum does not turn Clutch not engaged Turn clutch to the In position If problem persists ask a technician to check and repair Motor runs slowly or without normal power Insufficient current or vol...

Page 10: ...roduct 2 a written description of the problem 3 Buyers name address and contact number 4 copy of the original purchase receipt or BPE Limited can arrange a suitable collection method Charges apply War...

Page 11: ...3 mm 2 8 8 8 Cable 8mm 23m 0 31 75 4 Net Weight 40kg 88 1 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V 24V 12V 24V 0 26 2 8 0 21 3 6 5...

Page 12: ...ECIFICATIONS 12 WINCH ASSEMBLY DRAWING 15 5 6 3 4 8 16 2 6 5 4 3 7 8 10 13 17 18 22 21 20 19 23 24 26 27 28 25 1 14 9 12 11 38 37 36 35 33 39 34 40 41 42 31 RA DIO RE MO TE CO NT RO L 32 3 5 4 6 29 30...

Page 13: ...sembly Input 1 20 250500 Gear Carrier Assembly Intermediate 1 21 250600 Gear Carrier Assembly Output 1 22 250016 Gear Input Sun 1 23 250017 Trust Washer 1 24 250018 Gear Housing 1 25 250019 Clutch Scr...

Page 14: ...85 Net Weight 60kg 132 2 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V 24V 12V 24V 0 14 4 4 4 13 1 4 0 80 70 2205 1000 8 5 2 6 9 1 2 8...

Page 15: ...Winch Manual SPECIFICATIONS 15 WINCH ASSEMBLY DRAWING 40 39 38 36 41 37 43 42 S4000EN...

Page 16: ...Ring Intermediate 1 22 N1750600 Gear Carrier Assembly Input 1 23 N1750016 Gear Input Sun 1 24 N1750017 Shaft Sleeve 1 25 N1750018 Trust Washer 1 26 N1750700 Clutch Assembly 1 27 N1750019 Gear Housing...

Page 17: ...219 mm 3 9 8 6 Cable 11mm 21m 0 43 68 8 Net Weight 65kg 143 3 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V 24V 12V 24V 0 14 4 4 4 13 1...

Page 18: ...Winch Manual SPECIFICATIONS 18 WINCH ASSEMBLY DRAWING 40 39 38 36 41 37 43 42 S5250...

Page 19: ...0015 Gear Ring Intermediate 1 22 N1750600 Gear Carrier Assembly Input 1 23 N1750016 Gear Input Sun 1 24 N1750017 Shaft Sleeve 1 25 N1750018 Trust Washer 1 26 N1750700 Clutch Assembly 1 27 N1750019 Gea...

Page 20: ...2 Cable 12mm 26 5m 15 32 87 Net Weight 73 5kg 162 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V 24V 12V 24V 0 18 0 5 5 19 4 5 9 90 40 4...

Page 21: ...Winch Manual SPECIFICATIONS 21 WINCH ASSEMBLY DRAWING 39 38 37 35 40 36 42 41 S6000EN...

Page 22: ...r Input Sun 1 23 060EN0017 Shaft Sleeve 1 24 060EN0018 Trust Washer 1 25 060EN0700 Clutch Assembly 1 26 060EN0019 Gear Housing 1 27 060EN0020 Screw M12 55 8 28 060EN0021 Lock Washer 12 8 29 060EN0022...

Page 23: ...8mm 25m 0 31 82 8 3mm 29m 0 32 95 Net Weight Synthetic rope Wire rope 28kg 61 7 lbs 39kg 85 9 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs...

Page 24: ...ch Manual SPECIFICATIONS 24 WINCH ASSEMBLY DRAWING 14 4 5 2 3 7 15 1 5 4 3 2 43 7 9 12 16 17 20 6 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 21 45 46 44 S8...

Page 25: ...arrier Assembly Intput 1 21 V800015 Gear Input Sun 1 22 V800016 Trust Washer 1 23 V800017 Gear Housing 1 24 V800018 Clutch Screw 1 25 V800019 Ring Seals 1 26 V800020 Clutch Cover 1 27 V1200021 Clutch...

Page 26: ...49 2 9 2mm 14m 0 36 45 9 Net Weight Synthetic rope Wire rope 27kg 59 5 lbs 32kg 70 5 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V DC 1...

Page 27: ...h Manual SPECIFICATIONS 27 WINCH ASSEMBLY DRAWING 14 4 5 2 3 7 15 1 5 4 3 2 7 9 12 16 17 19 18 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43 44 20 6 22 23 25 26 27 24 21 45 46 S95...

Page 28: ...Assembly Intput 1 21 V95SD0015 Gear Input Sun 1 22 V95SD0016 Trust Washer 1 23 V95SD0017 Gear Housing 1 24 V95SD0018 Clutch Screw 1 25 V95SD0019 Ring Seals 1 26 V95SD0020 Clutch Cover 1 27 V1200021 Cl...

Page 29: ...0 37 82 9 2mm 26m 0 36 85 3 Net Weight Synthetic rope Wire rope 30kg 66 1 lbs 40kg 88 1 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V D...

Page 30: ...ch Manual SPECIFICATIONS 30 WINCH ASSEMBLY DRAWING 14 4 5 2 3 7 15 1 5 4 3 2 7 9 12 16 17 19 18 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43 44 20 6 22 23 25 26 27 24 21 45 46 S9...

Page 31: ...arrier Assembly Input 1 21 V950015 Gear Input Sun 1 22 V950016 Trust Washer 1 23 V950017 Gear Housing 1 24 V950018 Clutch Screw 1 25 V950019 Ring Seals 1 26 V950020 Clutch Cover 1 27 V1200021 Clutch 1...

Page 32: ...3 6 Net Weight Synthetic rope Wire rope 32kg 70 5 lbs 44kg 97 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 27 9 8 5 36 1 1...

Page 33: ...h Manual SPECIFICATIONS 33 WINCH ASSEMBLY DRAWING 14 4 5 2 3 7 15 1 5 4 3 2 7 9 12 16 17 19 18 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43 44 20 6 22 23 25 26 27 24 21 45 46 S12...

Page 34: ...ier Assembly Intput 1 21 V1200015 Gear Input Sun 1 22 V1200016 Trust Washer 1 23 V1200017 Gear Housing 1 24 V1200018 Clutch Screw 1 25 V1200019 Ring Seals 1 26 V1200020 Clutch Cover 1 27 V1200021 Clut...

Page 35: ...hetic rope Wire rope 33kg 72 7 lbs 43kg 94 7 lbs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 27 9 8 5 36 1 11 0 45 30 6000 27...

Page 36: ...h Manual SPECIFICATIONS 36 WINCH ASSEMBLY DRAWING 14 4 5 2 3 7 15 1 5 4 3 2 7 9 12 16 17 19 18 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43 44 20 6 22 23 25 26 27 24 21 45 46 S14...

Page 37: ...ier Assembly Intput 1 21 V1450015 Gear Input Sun 1 22 V1450016 Trust Washer 1 23 V1450017 Gear Housing 1 24 V1450018 Clutch Screw 1 25 V1450019 Ring Seals 1 26 V1450020 Clutch Cover 1 27 V1450021 Clut...

Page 38: ...rfen und hergestellt wurde n Die Produkte entsprechen den Grundanforderungen der relevanten Richtlinien und Normen Dieses Zertifikat ist nur bei den obengenannten Produkten und Konfigurationen im Zusa...

Page 39: ...lectromagnetic Compatibility Directive 2014 30 EU RoHs Directive 2011 65 EU In accordance with the following Standards E E E E E K E K I hereby declare that the equipment named above has been designed...

Page 40: ...Q UK service bpeholdings co uk Germany BPE Solutions Deutschland GmbH Altrottstra e 31 D 69190 Walldorf Germany support bpeholdings de France BPE Solutions France SAS 3 Boulevard de Belfort 59000 Lill...

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