13
WINCH ASSEMBLY DRAWING
9500lbs (prototype)
2
40
1
6
5
39
4
0
11
3
7
8
9
OU
T
IN
34
33
12
35
'
42
18
16
15
14
17
29
20
19
22
21
27
26
O
pt
io
na
l
41
32
Page 1: ...ELECTRICAL WINCH S9500HS Assembly Operating Instructions...
Page 2: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...
Page 3: ...t the clevis hook pin 4 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch...
Page 4: ...ds etc The mounting channel also has holes to accept your roller fairlead 12 Snatch Block If Your winch were supplied with a snatch block that used properly can double the pulling power of winch or ch...
Page 5: ...enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the Mounting Channel Part 951000 by first pulling and releasing the clutch knob to Off position...
Page 6: ...l is necessary for pulling and holding the rated load The cable clamp is not designed to hold the load without 5 wraps of cable around the barrel WARNING Keep yourself and others a safe distance to th...
Page 7: ...and drum while the winch is under power Do not use as a hoist Do not use for overhead lifting Failure to heed these warnings may result in personal injury and or property damage WARNING Use gloves to...
Page 8: ...e with the engine off the battery may be drained and too weak to restart the engine Get to know your winch before you actually need to use it We recommend that you set up a few test runs to familiariz...
Page 9: ...the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When pulling a heavy load place a blan...
Page 10: ...Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the hook Open the hood for added protection n Clear the area Make sure all spectators all well back and that no one is direc...
Page 11: ...or corrosion and always keep clean 2 Do not attempt to disassemble the gear box Repairs should be done by the manufacturer or an authorized repair center 3 The gear box has been lubricated using a hi...
Page 12: ...ort bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and rep...
Page 13: ...WING 9500lbs prototype 2 40 1 6 5 39 4 10 11 12 3 6 4 7 5 8 9 38 13 OUT IN 34 33 11 12 35 36 37 3 42 18 4 16 15 8 14 3 17 5 6 6 4 39 5 3 40 29 28 23 20 19 22 21 24 25 27 26 O p t io n a l 41 O p t io...
Page 14: ...Assembly Intermediate 21 950016 1 Trust Washer 22 950600 1 Gear Carrier Assembly Output 23 950017 1 Gear Input Sun 24 950018 1 Trust Washer 25 950019 1 Gear Housing 26 950020 1 Clutch Screw 27 950021...
Page 15: ...lbs 32kgs S TYPE DUTY CYCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lbs kN 12V DC 24V DC 12V DC 24V DC 0 50 2 15 3 53 15 16 2 80 45 4000 17 78...
Page 16: ...sembly and operating instructions before use Failure to comply with these instructions or any improper use of the equipment will terminate the warranty Please ensure you record the information below D...
