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CAUTION

 - Never release the free-spool clutch when there is a load 

on the winch. 

CAUTION

 - Use hand saver hook when handling the hook for spooling 

or un-spooling the wire rope. 

GENERAL TIPS FOR SAFE OPERATION 

·

The  9500lbs  and  its  all  derivative  types  are  rated  at  9500  lbs

 

capacity when spooling the first rope layer on the drum.  Overloads

 

can damage the winch/motor/ or wire rope.  For loads over 8000 lbs.

 

we  recommend  the  use  of  the  pulley  block/snatch  block  to  double

 

the wire rope line.  The will aid in two ways: a) reduce the number or

 

rope layers on the drum, as well as, b) reduce the load on the wire

 

rope  by  as  much  as  50%.   When  doubling  the  line  back  to  the

 

vehicle, attach to the frame or other load bearing part.

·

The  vehicle  engine  should  be  kept  running  during  operation  of  the

 

winch  to minimize battery drain  and maximize power  and  speed  of

 

the  winch.   If  the  winch  is  used  for  a  considerable  time  with  the

 

engine  off  the  battery  may  be  drained  and  too  weak  to  restart  the

 

engine

·

Get  to  know  your  winch  before  you  actually  need  to  use  it.   We

 

recommend  that  you  set  up  a  few  test  runs  to  familiarize  yourself

 

with  rigging  techniques,  the  sounds  your  winch  makes  under

 

various loads, the way the cable spools on the drum, etc.

·

Inspect the wire rope and equipment before each use.  A frayed or

 

damaged  rope  shall  be  replaced  immediately.  Use  only

 

manufacturer’s  identical  replacement  rope  with  the  exact

 

specifications.

·

Inspect  the  winch  installation  and  bolts  to  ensure  that  all  bolts  are

 

tight before each operation.

·

Never  connect  the  cable  back  to  itself.   This  will  cause  cable

 

damage.   Always  use  a  snatch  block,  sling  or  chain  of  suitable

 

strength as shown in the illustrations.

·

Store the remote control inside your vehicle in a place that it will not

 

be damaged.

·

Any winch  that  appears  to  be  damaged  in any way,  is found  to  be

 

worn,  or  operates  abnormally  SHALL  BE REMOVED  FROM

 

SERVICE  UNTIL  REPAIRED.   It  is  recommended  that  the

 

necessary  repairs  be  made  by  a  manufacturer’s  authorized  repair

 

facility. 

Summary of Contents for S9500HS

Page 1: ...ELECTRICAL WINCH S9500HS Assembly Operating Instructions...

Page 2: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Page 3: ...t the clevis hook pin 4 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch...

Page 4: ...ds etc The mounting channel also has holes to accept your roller fairlead 12 Snatch Block If Your winch were supplied with a snatch block that used properly can double the pulling power of winch or ch...

Page 5: ...enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the Mounting Channel Part 951000 by first pulling and releasing the clutch knob to Off position...

Page 6: ...l is necessary for pulling and holding the rated load The cable clamp is not designed to hold the load without 5 wraps of cable around the barrel WARNING Keep yourself and others a safe distance to th...

Page 7: ...and drum while the winch is under power Do not use as a hoist Do not use for overhead lifting Failure to heed these warnings may result in personal injury and or property damage WARNING Use gloves to...

Page 8: ...e with the engine off the battery may be drained and too weak to restart the engine Get to know your winch before you actually need to use it We recommend that you set up a few test runs to familiariz...

Page 9: ...the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When pulling a heavy load place a blan...

Page 10: ...Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the hook Open the hood for added protection n Clear the area Make sure all spectators all well back and that no one is direc...

Page 11: ...or corrosion and always keep clean 2 Do not attempt to disassemble the gear box Repairs should be done by the manufacturer or an authorized repair center 3 The gear box has been lubricated using a hi...

Page 12: ...ort bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and rep...

Page 13: ...WING 9500lbs prototype 2 40 1 6 5 39 4 10 11 12 3 6 4 7 5 8 9 38 13 OUT IN 34 33 11 12 35 36 37 3 42 18 4 16 15 8 14 3 17 5 6 6 4 39 5 3 40 29 28 23 20 19 22 21 24 25 27 26 O p t io n a l 41 O p t io...

Page 14: ...Assembly Intermediate 21 950016 1 Trust Washer 22 950600 1 Gear Carrier Assembly Output 23 950017 1 Gear Input Sun 24 950018 1 Trust Washer 25 950019 1 Gear Housing 26 950020 1 Clutch Screw 27 950021...

Page 15: ...lbs 32kgs S TYPE DUTY CYCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lbs kN 12V DC 24V DC 12V DC 24V DC 0 50 2 15 3 53 15 16 2 80 45 4000 17 78...

Page 16: ...sembly and operating instructions before use Failure to comply with these instructions or any improper use of the equipment will terminate the warranty Please ensure you record the information below D...

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