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·

Pull  only  on  areas  of  the  vehicle  as  specified  by  the  vehicle
manufacturer.

·

Only  attachments  and/or  adapters  supplied  by  the  manufacturer
shall be used.

RIGGING TECHNIQUES 

Self Recovery 

Locate a suitable anchor such as a strong tree trunk or boulder.   

Always use a sling as an anchor point.  

CAUTION

 Do not attach 

the clevis hook back onto the cable as this could cause damage to 

the cable. 

As shown in Fig 3.1 

 

Do  not winch  from  an  acute  angle  as  the  wire  rope  will  pile  up 

on  one  side  of  the  drum  causing  damage  to  wire  rope  and  the 
winch.  Fig 3.2 
Short  pulls  from  an  angle  can  be  used  to  straighten  the  vehicle.  
Long pulls should be done with the wire rope at a 90° angle to the 
winch/vehicle. 

When pulling a heavy load, place a blanket or jacket over the wire 
rope five or six feet from the hook.  In the event of a broken cable it 
will  dampen  the  snap  back.   For  additional  protection  open  the 
hood of the vehicle as shown in Fig 3.3 

For  pulls  over  8000lbs,  we  recommend  the  use  of  the  snatch 

block/pulley block to double line the wire rope.  Fig 3.4 

This  reduces  the  load  on  the  winch  and  the  strain  on  the  rope  by 

approximately 50%. 

  WARNING - 

Never use your winch for overhead hoisting or 

for lifting people or moving people.   

Fig 3.1 

Fig 3.2 

Fig 3.3 

Fig 3.4 

Fig 3.5 

Summary of Contents for S9500HS

Page 1: ...ELECTRICAL WINCH S9500HS Assembly Operating Instructions...

Page 2: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Page 3: ...t the clevis hook pin 4 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch...

Page 4: ...ds etc The mounting channel also has holes to accept your roller fairlead 12 Snatch Block If Your winch were supplied with a snatch block that used properly can double the pulling power of winch or ch...

Page 5: ...enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the Mounting Channel Part 951000 by first pulling and releasing the clutch knob to Off position...

Page 6: ...l is necessary for pulling and holding the rated load The cable clamp is not designed to hold the load without 5 wraps of cable around the barrel WARNING Keep yourself and others a safe distance to th...

Page 7: ...and drum while the winch is under power Do not use as a hoist Do not use for overhead lifting Failure to heed these warnings may result in personal injury and or property damage WARNING Use gloves to...

Page 8: ...e with the engine off the battery may be drained and too weak to restart the engine Get to know your winch before you actually need to use it We recommend that you set up a few test runs to familiariz...

Page 9: ...the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When pulling a heavy load place a blan...

Page 10: ...Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the hook Open the hood for added protection n Clear the area Make sure all spectators all well back and that no one is direc...

Page 11: ...or corrosion and always keep clean 2 Do not attempt to disassemble the gear box Repairs should be done by the manufacturer or an authorized repair center 3 The gear box has been lubricated using a hi...

Page 12: ...ort bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and rep...

Page 13: ...WING 9500lbs prototype 2 40 1 6 5 39 4 10 11 12 3 6 4 7 5 8 9 38 13 OUT IN 34 33 11 12 35 36 37 3 42 18 4 16 15 8 14 3 17 5 6 6 4 39 5 3 40 29 28 23 20 19 22 21 24 25 27 26 O p t io n a l 41 O p t io...

Page 14: ...Assembly Intermediate 21 950016 1 Trust Washer 22 950600 1 Gear Carrier Assembly Output 23 950017 1 Gear Input Sun 24 950018 1 Trust Washer 25 950019 1 Gear Housing 26 950020 1 Clutch Screw 27 950021...

Page 15: ...lbs 32kgs S TYPE DUTY CYCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lbs kN 12V DC 24V DC 12V DC 24V DC 0 50 2 15 3 53 15 16 2 80 45 4000 17 78...

Page 16: ...sembly and operating instructions before use Failure to comply with these instructions or any improper use of the equipment will terminate the warranty Please ensure you record the information below D...

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