Warrior Winches Spartan Series, Assembly & Operating Instructions

Page 1: ...ELECTRICAL WINCH 12000 12000 SR Assembly Operating Instructions...

Page 2: ...t this manual you will find the following symbols for caution warning and danger Pay particular attention to the notes preceded by these symbols as they are written for your safety Ultimately safe ope...

Page 3: ...CLUDED WITH YOUR WINCH Gloves For handling the wire rope and hook strap Anchor Strap Chain Tree saver anchor straps are made of high quality nylon with high tensile strengths up to 15000lbs Heavy Blan...

Page 4: ...rope The braking action is applied by a separate mechanical brake 7 Free Spooling Clutch The clutch allows the operator to manually disengage Out the spooling drum from the gear train free spool Engag...

Page 5: ...n distribution of the full rated load 2 Start by connecting the Roller Fairlead Part 120700 to the Mounting Channel Part 120025 using 2 each of the Cap Bolt M10 X 35 Part 120002 Flat Washer Part 12000...

Page 6: ...mount the pin back to the Clevis Hook 7 Always use the Hand Saver when free spooling and re spooling the wire rope Using the Hand Saver keeps your hands and fingers away from the rotating drum 8 Check...

Page 7: ...l and battery leads when not in use WARNING Do not exceed maximum pull rating Avoid shock loads by using the control switch intermittently to take up the slack in the wire rope Shock loads can far exc...

Page 8: ...top winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch Electric w...

Page 9: ...nspect the winch installation and bolts to ensure that all bolts are tight before each operation x Never connect the cable back to itself This will cause cable damage Always use a snatch block sling o...

Page 10: ...he rope by approximately 50 WARNING Never use your winch for overhead hoisting or for lifting people or moving people WINCHING TECHNIQUES A Z a Take time to asses your situation and plan your pull b P...

Page 11: ...inch is meant for intermittent use Under full load with a single line rig do not power in for more than a minute without letting the motor cool down for a few minutes and then resume the winching oper...

Page 12: ...the new rope on the drum keeping tension on the rope as it spools Ensure that the rope is respooling in the under wind position WARNING Only replace the wire rope with the identical replacement part r...

Page 13: ...unning Loose or corroded battery cable connections Clean tighten or replace Motor overheating Winch running time too long Allow winch to cool down periodically Motor runs in one direction only Defecti...

Page 14: ...13 WINCH ASSEMBLY DRAWING WINCH PARTS LIST No Part Qty Description Remark 1 120001 3 Terminal Protect...

Page 15: ...e Bar 10 120008 2 Ring Seals 11 120009 1 Screw M8 x 10 12 120010 4 Lock Washer 8 13 120011 4 Cap Screw M8 x 30 14 120300 1 Drum Assembly 15 120012 8 Screw M5 x 20 16 120013 8 Lock Washer 5 17 120014 1...

Page 16: ...20 1 Remote Control Switch RC3 34 120900 1 Cable Assembly 35 121000 1 Control Box 36 120026 2 Screw M5h16 37 120027 2 Lock Washer 5 38 120028 2 Block 12000 SPECIFICATION Rated line pulls 12000 lbs 544...

Page 17: ...2000 53 34 15 1 4 6 2 9533 42 38 34 1 10 4 3 7907 35 15 57 7 17 6 4 6755 30 03 65 6 20 0 WARRANTY Your winch has been manufactured and tested to the highest standards Please ensure you read and unders...

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