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 Doc-rev 20230322

SAVE THESE INSTRUCTIONS.

 This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in 

serious injury. Specifications, descriptions and images in this manual are as accurate as known at the time of publication, but are subject to change without notice.

ENGLISH

WINCH MODELS: 

TROJAN PORTABLE WINCH 

OWNERS MANUAL

40PUS12, 40PUA12

Summary of Contents for TROJAN 40PUS12

Page 1: ...and understood before operating the product Failure to do so could result in serious injury Specifications descriptions and images in this manual are as accurate as known at the time of publication bu...

Page 2: ...been supplied with galvanized aircraft steel cable or synthetic rope and is designed specifically for load capacity of the rated line pull of this winch The cable feeds on from underneath the drum po...

Page 3: ...ds DO NOT let your hands get within 12 30cm of the winch while re spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooli...

Page 4: ...wed to reduce the risk of personal injury and damage to the equipment Read all these instructions before using this tool WARNING Keep children away Children must never be allowed in the work area Do n...

Page 5: ...o the load You could easily exceed the winch rating and snap the cable When the vehicle is parked on an incline you should use wheel chocks CAUTION Always re spool cable neatly after any operation thi...

Page 6: ...e secured back to the front shackle for double lining Using M10 mounting bolts washers and nuts tighten the mounting hardware 4 Hole Mounting Pattern dimensions OPTIONAL PERMANENT MOUNT For this optio...

Page 7: ...length then attach to item being pulled CAUTION Always leave at least five turns of cable on the drum Reengage the clutch by turn the clutch handle to the CLUTCH IN position as you need 3 Connect the...

Page 8: ...e power is being replenished to the vehicle battery j Power in the wire rope guiding the wire under tension to draw up the slack in the wire Once the wire is under tension stand well clear Never stand...

Page 9: ...isassemble the gear box Repairs should be done by the manufacturer or an authorized repair center 3 The gear box has been lubricated using a high temperature lithium grease and is sealed at the factor...

Page 10: ...clutch to the In position If problem persists ask a technician to check and repair Motor runs slowly or without normal power Insufficient current or voltage Operate winch while vehicle motor running...

Page 11: ...roduct 2 a written description of the problem 3 Buyers name address and contact number 4 copy of the original purchase receipt or BPE Limited can arrange a suitable collection method Charges apply War...

Page 12: ...re rope 1 5 49 2 5mm 15m 7 32 42 0 5 4mm 12 8m Net Weight Synthetic rope Wire rope 41 9 lbs 19kgs 45 2 lbs 20 5kgs Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current...

Page 13: ...Winch Manual SPECIFICATIONS 13 WINCH ASSEMBLY DRAWING 40PUS12 40PUA12...

Page 14: ...onal Shaft 1 21 TB400019 Gear Ring 1 22 TB400300 Gear Carrier Assembly Output 1 23 TB400400 Gear Carrier Assembly Intermediate 1 24 TB400500 Gear Carrier Assembly Input 1 25 TB400020 Gear Input Sun 1...

Page 15: ...support warriorwinches com For warranty and repair enquiries please contact the retailer where you purchased your winch product...

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