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 CAUTION 

– 

Batteries  contain  gases  which  are  flammable  and  explosive.  

Wear eye protection during installation and remove all jewelry.  Do not lean over 

battery while making connections. 

5.  Assemble  the  clevis  hook  to  the  cable.  Take  off  the  pin  from  the  clevis  hook, 

connect the clevis hook to the cable and mount the pin back to the clevis Hook. 

6.  Always  use  the  hand  saver  when  free-spooling  and  re-spooling  the  wire  rope. 

Using  the  hand  saver  keeps  your  hands  and  fingers  away  from  the  rotating 

drum. 

7.  Check for proper drum rotation.  Pull and turn the clutch knob 

to the “CLUTCH 

OUT

”  position.    Pull  out  some  cable  from  the  drum,  and  then  turn  the  clutch 

knob  to  the  “CLUTCH  IN”  position  to  engage  the  gears.    Press  the  cable  out 

button  on  the  power  switch.    If  the  drum  is  turning  and  releasing  more  cable 

then your connections are accurate.  If the drum is turning and collecting more 

cable then reverse the leads on the motor.  Repeat and check rotation. 

MOUNTING  DRAWING  

The mounting drawing  

 

WINCH ACCESSORIES 

NOT INCLUDED WITH YOUR WINCH 

Summary of Contents for 135PHS12

Page 1: ...ELECTRIC WINCH 135PHS12 135PHA12 Assembly Operating Instructions...

Page 2: ...FE OPERATION 4 WINCHING TECHNIQUES A Z 5 WINCH ASSEMBLY AND MOUNTING 7 MOUNTING DRAWING 8 WINCH ACCESSORIES 8 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 0 MAINTENAN...

Page 3: ...to the notes preceded by these symbols as they are written for your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which i...

Page 4: ...winch motor power into extreme pulling forces 7 Braking System Braking action is automatically applied to the winch drum when the winch motor is stopped and there is a load on the wire rope A separat...

Page 5: ...WARNING Keep yourself and others a safe distance to the side of the cable when it is under tension WARNING The wire rope may break before the motor stalls For heavy loads at or near rated capacity use...

Page 6: ...of the vehicle when on an incline Duration of winching pulls should be kept as short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for...

Page 7: ...cifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Never connect the cable back to itself This will cause cable damage Always use a snatch bl...

Page 8: ...Make sure all spectators are back and that no one is directly in front or behind the vehicle or anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum...

Page 9: ...of the winch will allow even distribution of the full rated load 2 Start by connecting the roller fairlead Part 13500700 to the mounting channel Part 1350026 using 2 each of the cap screw M10 X 35 Par...

Page 10: ...rope Using the hand saver keeps your hands and fingers away from the rotating drum 7 Check for proper drum rotation Pull and turn the clutch knob to the CLUTCH OUT position Pull out some cable from t...

Page 11: ...causing damage to wire rope and the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When...

Page 12: ...path hold and operate the switch assembly supplied by your choice To reverse directions Wait until the motor stops before reversing directions 7 When the pulling is complete remove the switch assembly...

Page 13: ...ent part recommended by the manufacturer MAINTENANCE 1 Periodically check the tightness of mounting bolts and electrical connections Remove all dirt or corrosion and always keep clean 2 Do not attempt...

Page 14: ...place motor Allow to drain and dry Run winch until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists ask a technician to chec...

Page 15: ...13 WINCH ASSEMBLY DRAWING 37 28 15 13 12 11 9 8 7 10 12 13 OU T IN 34 36 22 16 8 10 32 4 18 17 3 4 33 5 30 6 5 3 19 20 21 24 23 25 29 26 27 4 1 2 3 5 6 38 14 31 35...

Page 16: ...x 18 17 1350014 8 Lock Washer 5 18 1350015 1 End Bearing 19 1350016 1 Gasket 20 1350017 1 Gear Ring 21 13500400 1 Gear Carrier Assembly Output 22 13500500 1 GearCarrier Assembly Intermediate 23 135006...

Page 17: ...rope on the drum ft m 1 13500 6123 16 1 4 9 2 10596 4806 36 4 11 1 3 8720 3955 60 0 18 3 4 7408 3360 65 6 20 0 Rated line pull 13500 lbs 6123 kgs Motor series wound 12V Input 4 6kW 6 1hp Output 2 1kW...

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