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10 

WINCH WORKING DEMONSTRATION 

1.  Disengage the clutch by turning the clutch to the 

“CLUTCH OUT” position.  

2.  Grab  the  cable  assembly  (Part#  135001000)  and  pull  the  cable  to  the  desired 

length, then attach to item being pulled.  

Caution: 

Always  leave  at  least  five  turns  of  cable  on  the  drum;  Review  winch 

safety warnings and precautions on page 2

3 before continuing.  

3.  Reengage the clutch by turn the  clutch handle   (Part#  1350023) to the 

“CLUTCH 

IN

” position, rarely if ever the clutch is difficult to engage, you should slightly turn 

the drum by hand, and then turn the clutch. 

4.  Insert the switch assembly (Part# 13500800) connector onto the control box. 

5.  Test-run winch in two directions, each direction for one or two seconds. 

6.  While  standing  aside  of  the  tow  path,  hold  and  operate  the  switch  assembly 

supplied  by  your  choice.  To  reverse  directions.  Wait  until  the  motor  stops  before 

reversing directions.  

7.  When  the  pulling  is  complete,  remove  the  switch  assembly  (Part#  13500800). 

From  the  female  connector  of  the  directional  valve  and  replace  the  female 

connectors cover. 

REPLACING THE WIRE ROPE 

If the wire rope has become worn or is beginning to show signs of strands breaking, it 

must be replaced before being used again.

 

1.  Turning clutch to the 

“CLUTCH OUT” position.  

2.  Extend cable assembly to its full length. Note how the existing cable is connected 

to the drum.  

3.  Remove old cable assembly and attach new one as the old cable connected to the 

drum. Insert the end of the new rope and secure the screw M8x10(Part# 1350009) . 

4.  Ensure that the new cable wraps in the same rotation direction as the old one.  

The cable should leave the drum from the bottom, under the drum. 

5.  Turning clutch to the 

“CLUTCH IN” position. 

Summary of Contents for 135PHS12

Page 1: ...ELECTRIC WINCH 135PHS12 135PHA12 Assembly Operating Instructions...

Page 2: ...FE OPERATION 4 WINCHING TECHNIQUES A Z 5 WINCH ASSEMBLY AND MOUNTING 7 MOUNTING DRAWING 8 WINCH ACCESSORIES 8 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 0 MAINTENAN...

Page 3: ...to the notes preceded by these symbols as they are written for your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which i...

Page 4: ...winch motor power into extreme pulling forces 7 Braking System Braking action is automatically applied to the winch drum when the winch motor is stopped and there is a load on the wire rope A separat...

Page 5: ...WARNING Keep yourself and others a safe distance to the side of the cable when it is under tension WARNING The wire rope may break before the motor stalls For heavy loads at or near rated capacity use...

Page 6: ...of the vehicle when on an incline Duration of winching pulls should be kept as short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for...

Page 7: ...cifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Never connect the cable back to itself This will cause cable damage Always use a snatch bl...

Page 8: ...Make sure all spectators are back and that no one is directly in front or behind the vehicle or anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum...

Page 9: ...of the winch will allow even distribution of the full rated load 2 Start by connecting the roller fairlead Part 13500700 to the mounting channel Part 1350026 using 2 each of the cap screw M10 X 35 Par...

Page 10: ...rope Using the hand saver keeps your hands and fingers away from the rotating drum 7 Check for proper drum rotation Pull and turn the clutch knob to the CLUTCH OUT position Pull out some cable from t...

Page 11: ...causing damage to wire rope and the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When...

Page 12: ...path hold and operate the switch assembly supplied by your choice To reverse directions Wait until the motor stops before reversing directions 7 When the pulling is complete remove the switch assembly...

Page 13: ...ent part recommended by the manufacturer MAINTENANCE 1 Periodically check the tightness of mounting bolts and electrical connections Remove all dirt or corrosion and always keep clean 2 Do not attempt...

Page 14: ...place motor Allow to drain and dry Run winch until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists ask a technician to chec...

Page 15: ...13 WINCH ASSEMBLY DRAWING 37 28 15 13 12 11 9 8 7 10 12 13 OU T IN 34 36 22 16 8 10 32 4 18 17 3 4 33 5 30 6 5 3 19 20 21 24 23 25 29 26 27 4 1 2 3 5 6 38 14 31 35...

Page 16: ...x 18 17 1350014 8 Lock Washer 5 18 1350015 1 End Bearing 19 1350016 1 Gasket 20 1350017 1 Gear Ring 21 13500400 1 Gear Carrier Assembly Output 22 13500500 1 GearCarrier Assembly Intermediate 23 135006...

Page 17: ...rope on the drum ft m 1 13500 6123 16 1 4 9 2 10596 4806 36 4 11 1 3 8720 3955 60 0 18 3 4 7408 3360 65 6 20 0 Rated line pull 13500 lbs 6123 kgs Motor series wound 12V Input 4 6kW 6 1hp Output 2 1kW...

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