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top. To spool correctly you should keep a slight load on the cable while pushing 

the remote button to draw in the cable. Walk toward the winch not allowing the 

cable  to  slide  through  your  hands.

 

Do  not  let  your  hands  get  within  12

 in. 

of 

the winch while spooling.   Turn off the winch and repeat the procedure until a 

few  feet  of  cable  is  left.    Disconnect  the  remote  control  and  finish  spooling  by 

rotating the drum by hand with the clutch disengaged.  Keep your hands clear 

of the fairlead and drum while the winch is under power. 

Do not use as a hoist.  Do not use for overhead lifting. 

Failure  to  heed  these  warnings  may  result  in  personal  injury  and/or  property 

damage. 

WARNING 

– 

Use gloves to protect hands when handling the cable.  Never let 

the cable slide through your hands. 

WARNING 

Never connect the cable back to itself. Apply blocks to the wheels 

of  the  vehicle  when  on  an  incline.  Duration  of  winching  pulls  should  be  kept  as 

short  as  possible.    If  the  motor  becomes  uncomfortably  hot  to  the  touch,  stop 

winching immediately and let it cool down for a few minutes.  Do not pull for more 

than one minute at or near the rated load.    

CAUTION 

– 

If  the  motor  stalls  do  not  maintain  power  to  the  winch.    Electric 

winches  are  designed  and  made  for  intermittent  use  and  should  not  be  used  in 

constant duty applications. 

CAUTION 

– 

Never disengage the clutch when there is a load on the winch. 

CAUTION 

– 

Use the

 

hand saver hook when handling the hook for spooling or 

un-spooling the wire rope.

 

GENERAL TIPS FOR SAFE OPERATION

 

 

The winch and its all-derivative types are rated at rated capacity when spooling 

the first rope layer on the drum.  Overloading can damage the winch/motor/ or 

wire rope.  For loads over 70% of rated line pull, we recommend the use of the 

pulley block/snatch block to double the wire rope line.  This will aid in two ways: 

a) reduce the number or rope layers on the drum, as well as, b) reduce the load 

Summary of Contents for 135PHS12

Page 1: ...ELECTRIC WINCH 135PHS12 135PHA12 Assembly Operating Instructions...

Page 2: ...FE OPERATION 4 WINCHING TECHNIQUES A Z 5 WINCH ASSEMBLY AND MOUNTING 7 MOUNTING DRAWING 8 WINCH ACCESSORIES 8 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 0 MAINTENAN...

Page 3: ...to the notes preceded by these symbols as they are written for your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which i...

Page 4: ...winch motor power into extreme pulling forces 7 Braking System Braking action is automatically applied to the winch drum when the winch motor is stopped and there is a load on the wire rope A separat...

Page 5: ...WARNING Keep yourself and others a safe distance to the side of the cable when it is under tension WARNING The wire rope may break before the motor stalls For heavy loads at or near rated capacity use...

Page 6: ...of the vehicle when on an incline Duration of winching pulls should be kept as short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for...

Page 7: ...cifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Never connect the cable back to itself This will cause cable damage Always use a snatch bl...

Page 8: ...Make sure all spectators are back and that no one is directly in front or behind the vehicle or anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum...

Page 9: ...of the winch will allow even distribution of the full rated load 2 Start by connecting the roller fairlead Part 13500700 to the mounting channel Part 1350026 using 2 each of the cap screw M10 X 35 Par...

Page 10: ...rope Using the hand saver keeps your hands and fingers away from the rotating drum 7 Check for proper drum rotation Pull and turn the clutch knob to the CLUTCH OUT position Pull out some cable from t...

Page 11: ...causing damage to wire rope and the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When...

Page 12: ...path hold and operate the switch assembly supplied by your choice To reverse directions Wait until the motor stops before reversing directions 7 When the pulling is complete remove the switch assembly...

Page 13: ...ent part recommended by the manufacturer MAINTENANCE 1 Periodically check the tightness of mounting bolts and electrical connections Remove all dirt or corrosion and always keep clean 2 Do not attempt...

Page 14: ...place motor Allow to drain and dry Run winch until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists ask a technician to chec...

Page 15: ...13 WINCH ASSEMBLY DRAWING 37 28 15 13 12 11 9 8 7 10 12 13 OU T IN 34 36 22 16 8 10 32 4 18 17 3 4 33 5 30 6 5 3 19 20 21 24 23 25 29 26 27 4 1 2 3 5 6 38 14 31 35...

Page 16: ...x 18 17 1350014 8 Lock Washer 5 18 1350015 1 End Bearing 19 1350016 1 Gasket 20 1350017 1 Gear Ring 21 13500400 1 Gear Carrier Assembly Output 22 13500500 1 GearCarrier Assembly Intermediate 23 135006...

Page 17: ...rope on the drum ft m 1 13500 6123 16 1 4 9 2 10596 4806 36 4 11 1 3 8720 3955 60 0 18 3 4 7408 3360 65 6 20 0 Rated line pull 13500 lbs 6123 kgs Motor series wound 12V Input 4 6kW 6 1hp Output 2 1kW...

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