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v.  Rewind  the wire rope.  Make sure that  any wire already on the drum  has spooled 

tightly and neatly.  If not, draw out the wire and re-spool from the point where the rope 

is tight. 

w.  Keep  your  hands  clear  of  the  winch  drum  and  fairlead  as  the  wire  rope  is  being 

drawn in. 

x. Secure the hook and hook strap. 

y. Disconnect the remote control and store in a clean, dry place. 

z. Clean and inspect connections and mounting hardware for next winching operation. 

WINCH ASSEMBLY AND MOUNTING 

1.  Your  winch  is  designed  with  a  bolt  pattern  that  is  standard  in  this  class  of 

winch.   Many winch mounting kits are available that utilize this bolt pattern for 

the  popular  vehicles  and  mounting  channels.    If  you  will  utilize  the  mounting 

channel you must ensure that it is mounted on a flat surface so that the three 

major  sections  (motor,  drum  and  gear  housing)  are  properly  aligned.    Proper 

alignment of the winch will allow even distribution of the full rated load. 

2.  Start  by  connecting  the  roller  fairlead  (Part#  13500700)  to  the  mounting 

channel  (Part#  1350026)  using  2  each  of  the  cap  screw  M10  X  35  (Part# 

1350002),  flat  washer  (Part#  1350004),  lock  washer  (Part#  1350003)  and 

securing  with  locknut  M10  (Part#  1350024)    (Make  sure  the  screw  is  placed 

through the mounting channel and roller fairlead from inside the channel.  This 

will  allow  enough  clearance  for  the  winch  to  be  placed  in  the  channel  without 

obstruction.) 

3.  Assemble  the  winch  to  the  mounting  channel  (Part#  1350026)  by  first  pulling 

and releasing the clutch knob to “CLUTCH OUT” position.  Pull out a few inches 

of cable from the drum and feed the wire loop through the opening in the front 

of the mounting channel and roller fairlead.  Now, using the remaining M10 x 35 

cap  screws  (Part#  1350002),  flat  washer  (Part#  1350004),  lock  washer  (Part# 

1350003)  and  nut  M10  (Part#  1350024)  secure  the  winch  to  the  mounting 

channel. 

4.  Connect the battery and motor leads as the drawing above. Keep in mind that 

every type of winch is different each other.   

Summary of Contents for 135PHS12

Page 1: ...ELECTRIC WINCH 135PHS12 135PHA12 Assembly Operating Instructions...

Page 2: ...FE OPERATION 4 WINCHING TECHNIQUES A Z 5 WINCH ASSEMBLY AND MOUNTING 7 MOUNTING DRAWING 8 WINCH ACCESSORIES 8 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 0 MAINTENAN...

Page 3: ...to the notes preceded by these symbols as they are written for your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which i...

Page 4: ...winch motor power into extreme pulling forces 7 Braking System Braking action is automatically applied to the winch drum when the winch motor is stopped and there is a load on the wire rope A separat...

Page 5: ...WARNING Keep yourself and others a safe distance to the side of the cable when it is under tension WARNING The wire rope may break before the motor stalls For heavy loads at or near rated capacity use...

Page 6: ...of the vehicle when on an incline Duration of winching pulls should be kept as short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for...

Page 7: ...cifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Never connect the cable back to itself This will cause cable damage Always use a snatch bl...

Page 8: ...Make sure all spectators are back and that no one is directly in front or behind the vehicle or anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum...

Page 9: ...of the winch will allow even distribution of the full rated load 2 Start by connecting the roller fairlead Part 13500700 to the mounting channel Part 1350026 using 2 each of the cap screw M10 X 35 Par...

Page 10: ...rope Using the hand saver keeps your hands and fingers away from the rotating drum 7 Check for proper drum rotation Pull and turn the clutch knob to the CLUTCH OUT position Pull out some cable from t...

Page 11: ...causing damage to wire rope and the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When...

Page 12: ...path hold and operate the switch assembly supplied by your choice To reverse directions Wait until the motor stops before reversing directions 7 When the pulling is complete remove the switch assembly...

Page 13: ...ent part recommended by the manufacturer MAINTENANCE 1 Periodically check the tightness of mounting bolts and electrical connections Remove all dirt or corrosion and always keep clean 2 Do not attempt...

Page 14: ...place motor Allow to drain and dry Run winch until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists ask a technician to chec...

Page 15: ...13 WINCH ASSEMBLY DRAWING 37 28 15 13 12 11 9 8 7 10 12 13 OU T IN 34 36 22 16 8 10 32 4 18 17 3 4 33 5 30 6 5 3 19 20 21 24 23 25 29 26 27 4 1 2 3 5 6 38 14 31 35...

Page 16: ...x 18 17 1350014 8 Lock Washer 5 18 1350015 1 End Bearing 19 1350016 1 Gasket 20 1350017 1 Gear Ring 21 13500400 1 Gear Carrier Assembly Output 22 13500500 1 GearCarrier Assembly Intermediate 23 135006...

Page 17: ...rope on the drum ft m 1 13500 6123 16 1 4 9 2 10596 4806 36 4 11 1 3 8720 3955 60 0 18 3 4 7408 3360 65 6 20 0 Rated line pull 13500 lbs 6123 kgs Motor series wound 12V Input 4 6kW 6 1hp Output 2 1kW...

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