WARRIOR 20SPA12 Assembly & Operating Instructions Download

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CONTENTS

INTRODUCTION ...................................................................................... 1

GETTING TO KNOW YOUR WINCH .......................................................2

SAFETY PRECAUTIONS .........................................................................3

GENERAL TIPS FOR SAFE OPERATION ..............................................5

WINCHING TECHNIQUES A-Z ................................................................6

WINCH ASSEMBLY AND MOUNTING ....................................................8

MOUNTING DRAWING ............................................................................9

WINCH ACCESSORIES YOU WILL NEED ............................................. 9

RIGGING TECHNIQUES ........................................................................ 1 0

WINCH WORKING DEMONSTRATION ................................................ 1 1

REPLACING THE WIRE ROPE ............................................................. 1 1

MAINTENANCE ..................................................................................... 1 2

TROUBLE SHOOTING .......................................................................... 1 3

WINCH ASSEMBLY DRAWING ............................................................ 1 4

WINCH PARTS LIST .............................................................................. 1 5

SPECIFICATION .................................................................................... 1 6

WARRANTY ........................................................................................... 1 7

Summary of Contents for 20SPA12

Page 1: ...2000 ELECTRICAL WINCH 20SPS12 20SPS24 20SPA12 20SPA24 Assembly Operating Instructions...

Page 2: ...WINCHING TECHNIQUES A Z 6 WINCH ASSEMBLY AND MOUNTING 8 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 1 0 WINCH WORKING DEMONSTRATION 1 1 REPLACING THE WIRE ROPE 1 1 MAINTENA...

Page 3: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Page 4: ...anized aircraft cable designed specifically for load capacity of 2000lbs The wire rope feeds onto the drum in the under wind position through the roller fairlead and is looped at the end to accept the...

Page 5: ...s holes to accept your roller fairlead 14 Snatch Block Your winch may be supplied with a snatch block that can double the pulling power of the winch or change the pulling direction without damaging th...

Page 6: ...ds can far exceed the rate capacity for the wire rope and drum WARNING Do not exceeds maximum line pull ratings shown on the tables WARNING When re spooling the cable ensure that the cable spools in t...

Page 7: ...ION The 2 000lbs and its all derivative types are rated at 2 000 lbs capacity when spooling the first rope layer on the drum Overloading can damage the winch motor or wire rope For loads over 70 of ra...

Page 8: ...winch it is recommended to perform a test run in both directions for only a couple of rotations of the drum It is good practice to ensure that the clutch is dis engaged when not under load or in use W...

Page 9: ...winch rope and vehicle q The winch is meant for intermittent use Under full load with a single line rig do not power in for more than a minute without letting the motor cool down for a few minutes an...

Page 10: ...um and feed the wire loop through the opening in the front of the mounting channel and roller fairlead Now using the remaining M8 x 35 cap screws Part K200024 flat washer Part K200021 lock washer Part...

Page 11: ...U WILL NEED NOT INCLUDED WITH YOUR WINCH Gloves For handling the wire rope and hook strap Anchor Strap Chain Tree saver anchor straps are made of high quality nylon with high tensile strengths from 5...

Page 12: ...ulls should be done with the wire rope at a 90 angle to the winch vehicle When pulling a heavy load place a blanket or jacket over the wire rope five or six feet from the hook In the event of a broken...

Page 13: ...y from the towing pathway Hold and operate the remote control supplied Wait until the motor stops before reversing directions 7 When pulling is complete remove the switch assembly remote control Part...

Page 14: ...rope with the identical replacement part recommended by the manufacturer 1 MAINTENANCE 1 Periodically check the tightness of mounting bolts and electrical connections Remove all dirt or corrosion and...

Page 15: ...ort bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and rep...

Page 16: ...14 WINCH ASSEMBLY DRAWING 7 6 4 3 2 1 5 8 32 31 30 28 29 27 25 26 25 26 23 27 24 35 1 96 1 96 5 9 36 Black Battery Red Battery Red Motor Black Motor 33 34 10 9 15 14 12 13 11 17 22 20 21 19 18 16 7 6...

Page 17: ...Adjustive Washer 16 K200011 2 Tie Bar 17 K200012 2 Hex Flange Nut M5 18 K200013 1 Tension Plate 19 K200014 1 Base Plate 20 K200015 1 Clutch Handle 21 K200016 2 Screw M5 x 10 22 K200017 2 Hex Fh Screw...

Page 18: ...4mm Net weight Ibs kg 15 6 8 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 10 5 3 2 11 8 3 6 15 12 500 227 9 2 2 8 10 2 3 1 25...

Page 19: ...nd operating instructions before use Failure to comply with these instructions or any improper use of the equipment will terminate the warranty Please ensure you record the information below Distribut...

Page 20: ...mail ship or otherwise deliver to the address noted below at the Buyers expense 1 the Product 2 a written description of the problem 3 Buyers name address and contact number 4 copy of the original pur...

Page 21: ...Date of Purchase Invoice No Serial No Please register your Winch at www warriorwinch co uk any product that is not registered will not be covered by the lifetime warranty In the unlikely event you exp...

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