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HOIST PARTS LIST 

No. 

Part # 

Qty 

Description 

Remark 

H2600001 

12 

Lock Washer 

Φ8 

 

H2600002 

Screw M8x 25 

 

H2600100 

Motor Assembly 

 

H2600003 

Ring Seals 

 

H2600004 

Motor Bracket 

 

H2600005 

Flat Washer 

Φ12 

 

H2600006 

Lock Washer Φ12 

 

8

 

 

H2600007 

Cap Screw M12 x 35 

 

H2600008 

Locknut M12

 

 

10 

H2600009 

Bushing-Drum 

 

11 

H2600010 

Ring Seals 

 

12 

H2600200 

Break / Shaft Assembly 

 

13 

H2600011 

Six Angle Bar 

 

14 

H2600012 

Screw M10 x 30 

 

15 

H2600013 

Lock Washer 

Φ10 

 

16 

H2600014 

Tie Bar 

 

17 

H2600300 

Drum Assembly 

 

18 

H2600015 

Screw M8

×

10 

 

19 

H2600016 

Coupling 

 

20 

H2600017 

End Bearing 

 

21 

H2600018 

Gasket 

 

22 

H2600019 

Gear

Ring 

 

23 

H2600020 

Circlip For Hole 

 

24 

H2600021 

Bearing 

 

25 

H2600400 

Gear Carrier Assembly

Output

 

 

26 

H2600022 

Circlip For Hole 

 

27 

H2600500 

Gear Carrier Assembly

Intermediate

 

 

28 

H2600600 

Brake/ Shaft Assembly 

 

29 

H2600023 

Gear

Input Sun 

 

30 

H2600024 

Planetary Gear 

 

31 

H2600025 

Trust Washer 

 

32 

H2600026 

Bearing 

 

33 

H2600027 

Gear ring bolt 

 

34 

H2600028 

Gear

Housing 

 

35 

H2600029 

Flat Washer 

Φ8 

 

36 

H2600030 

Screw M8x 90 

 

37 

H2600031 

Screw M10 x 35 

 

38 

H2600032 

Tie Bar(I) 

 

39 

H2600700 

Remote Control Switch 

 

40 

H2600800 

Cable Assembly 

 

41 

H2600033 

Strap 

 

42 

H2600900 

Control Section  

 

43 

H2601000 

Roller Fairlead 

 

44 

H2600034 

Installation plate 

 

 

Summary of Contents for 260EHLW12

Page 1: ...ELECTRICAL HOIST 260EHLW12 260EHLW24 Assembly Operating Instruction ...

Page 2: ...TION 1 DANGER 2 HOIST ASSEMBLY AND MOUNTING 5 MOUNTING DRAWING 6 HOIST WORKING DEMONSTRATION 6 REPLACING THE WIRE ROPE 7 MAINTENANCE 7 TROUBLE SHOOTING 9 HOIST ASSEMBLY DRAWING 1 0 HOIST PARTS LIST 1 1 SPECIFICATION 1 2 ...

Page 3: ...e unsuitable rope if construction is weak strength or has any defects Pay attention to the earthing it provides a path of least resistance for electric current to reduce the risk of shock Check the winch for smooth operation without load before loading operation Make sure the wire rope is wound evenly on the first layer on the drum unwind if mixed crossed windings occur 1 The winch MUST never be u...

Page 4: ...auses of winch problems Low temperature below 10 C high temperature above 40 C or humidity above 90 conditions In heavy acid or salty conditions Cause malfunction of spare pares Exposed to rain or snow Cause rust or short circuit In a organic chemistry or explosive power conditions Cause explosion In a heavy general powder conditions Cause malfunction of performances ...

Page 5: ... remaining cap screws flat washer lock washer and nut secure the hoist to the mounting channel Sold Separately 3 Connect the battery and motor leads as the drawing above Keep in mind that every type of winch is different each other 4 Assemble the clevis hook to the cable Take off the pin from the clevis hook connect the clevis hook to the cable and mount the pin back to the clevis Hook 5 Always us...

Page 6: ...ORKING DEMONSTRATION 1 Grab the cable assembly and pull the cable to the desired length then attach to item being pulled Caution Always leave at least five turns of cable on the drum Review hoist safety warnings and precautions on page 2 3 before continuing 2 Insert the remote lead switch assembly plug into the control box socket 3 Test run winch is both forward and backwards directions each direc...

Page 7: ...rt the end of the new rope and secure the screw 3 Ensure that the new cable wraps in the same rotation direction as the old one The cable should leave the drum from the bottom under the drum 4 Retract Cable Assembly onto drum first five wraps being careful not to allow kinking then steel cable must be wound onto the drum under a load of a light load WARNING Only replace the wire rope with the iden...

Page 8: ...r corrosion Visual To be not remarkable Fastening condition of end Visual To be sufficient for hanging up of load Condition of rope winding in Visual To be free from irregular winding Drum Drum and flange Visual No deformation Wear of drum Visual To be free from remarkable wearing Switch Wire Visual No damage IN and OUT Visual No abnormality Working direction Visual No abnormality in lifting Opera...

Page 9: ...age drop exceeds by 10 of the rated voltage of 12V DC or 24V DC Correct leads size Replace battery as bad condition Clean and tighten the wirings No brake Damaged brake cam and disc Replace brake cam and disc Damaged gear box Replace gear box Dropt snatch ring Replace snatch ring Oil leakage at brake Clean oil leakage Damaged or inoperative spiral spring Replace and position spiral spring Brake di...

Page 10: ...8 WINCH ASSEMBLY DRAWING 1 6 2 3 5 4 7 8 11 12 13 14 15 16 17 18 19 11 20 21 22 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 39 40 41 42 10 10 1 37 38 9 43 44 ...

Page 11: ... H2600016 1 Coupling 20 H2600017 1 End Bearing 21 H2600018 2 Gasket 22 H2600019 1 Gear Ring 23 H2600020 1 Circlip For Hole 24 H2600021 1 Bearing 25 H2600400 1 Gear Carrier Assembly Output 26 H2600022 1 Circlip For Hole 27 H2600500 1 Gear Carrier Assembly Intermediate 28 H2600600 1 Brake Shaft Assembly 29 H2600023 1 Gear Input Sun 30 H2600024 3 Planetary Gear 31 H2600025 1 Trust Washer 32 H2600026 ...

Page 12: ... Layer Rated line pull lbs kgs Total rope on the drum ft m 1 2600 1180 19 7 6 2 2253 1022 41 12 5 3 1988 901 65 6 20 4 1700 770 91 8 28 Rated line pull 2600 lbs 1180 kgs Motor series wound 12V Input 5 5kW 7 4hp Output 2 9kW 3 9hp 24V Input 6 1kW 8 2hp Output 3 1kW 4 2hp Gear reduction ratio 370 1 Cable Dia L Ø13 41 91 8 Ø8 1mm 28m Drum size Dia L Ø4 7 5 1 Ø120mm 130mm Mounting bolt pattern 6 75 4 ...

Page 13: ... expressed or implied Year ONE 1 Parts Labour Years TWO THREE 2 3 Parts only on electrical Limited Lifetime Year ONE 1 Parts Labour Remaining Years Parts only Other Warranty Exclusions are as follows This warranty excludes Cosmetic defects such as paint decals etc Worn parts including steel synthetic ropes Any Accessory part including roller fairleads hooks mounting plates transmitter isolator swi...

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