WARRIOR 260EHLW12 Assembly & Operating Instruction Download | Manualshive

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4

MOUNTING DRAWING

The mounting drawing

CAUTION

–

Batteries contain gases which are flammable and explosive. Wear

eye protection during installation and remove all jewelry. Do not lean over

battery while making connections.

WINCH WORKING DEMONSTRATION

1. Grab the cable assembly and pull the cable to the desired length, then attach to

item being pulled.

Caution:

Always leave at least five turns of cable on the drum; Review hoist safety

warnings and precautions on page 2,3 before continuing.

2. Insert the remote lead switch assembly plug into the control box socket.

3. Test-run winch is both forward and backwards directions, each direction for one or

two seconds.

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Summary of Contents for 260EHLW12

Page 1: ...ELECTRICAL HOIST 260EHLW12 260EHLW24 Assembly Operating Instruction ...

Page 2: ...TION 1 DANGER 2 HOIST ASSEMBLY AND MOUNTING 5 MOUNTING DRAWING 6 HOIST WORKING DEMONSTRATION 6 REPLACING THE WIRE ROPE 7 MAINTENANCE 7 TROUBLE SHOOTING 9 HOIST ASSEMBLY DRAWING 1 0 HOIST PARTS LIST 1 1 SPECIFICATION 1 2 ...

Page 3: ...e unsuitable rope if construction is weak strength or has any defects Pay attention to the earthing it provides a path of least resistance for electric current to reduce the risk of shock Check the winch for smooth operation without load before loading operation Make sure the wire rope is wound evenly on the first layer on the drum unwind if mixed crossed windings occur 1 The winch MUST never be u...

Page 4: ...auses of winch problems Low temperature below 10 C high temperature above 40 C or humidity above 90 conditions In heavy acid or salty conditions Cause malfunction of spare pares Exposed to rain or snow Cause rust or short circuit In a organic chemistry or explosive power conditions Cause explosion In a heavy general powder conditions Cause malfunction of performances ...

Page 5: ... remaining cap screws flat washer lock washer and nut secure the hoist to the mounting channel Sold Separately 3 Connect the battery and motor leads as the drawing above Keep in mind that every type of winch is different each other 4 Assemble the clevis hook to the cable Take off the pin from the clevis hook connect the clevis hook to the cable and mount the pin back to the clevis Hook 5 Always us...

Page 6: ...ORKING DEMONSTRATION 1 Grab the cable assembly and pull the cable to the desired length then attach to item being pulled Caution Always leave at least five turns of cable on the drum Review hoist safety warnings and precautions on page 2 3 before continuing 2 Insert the remote lead switch assembly plug into the control box socket 3 Test run winch is both forward and backwards directions each direc...

Page 7: ...rt the end of the new rope and secure the screw 3 Ensure that the new cable wraps in the same rotation direction as the old one The cable should leave the drum from the bottom under the drum 4 Retract Cable Assembly onto drum first five wraps being careful not to allow kinking then steel cable must be wound onto the drum under a load of a light load WARNING Only replace the wire rope with the iden...

Page 8: ...r corrosion Visual To be not remarkable Fastening condition of end Visual To be sufficient for hanging up of load Condition of rope winding in Visual To be free from irregular winding Drum Drum and flange Visual No deformation Wear of drum Visual To be free from remarkable wearing Switch Wire Visual No damage IN and OUT Visual No abnormality Working direction Visual No abnormality in lifting Opera...

Page 9: ...age drop exceeds by 10 of the rated voltage of 12V DC or 24V DC Correct leads size Replace battery as bad condition Clean and tighten the wirings No brake Damaged brake cam and disc Replace brake cam and disc Damaged gear box Replace gear box Dropt snatch ring Replace snatch ring Oil leakage at brake Clean oil leakage Damaged or inoperative spiral spring Replace and position spiral spring Brake di...

Page 10: ...8 WINCH ASSEMBLY DRAWING 1 6 2 3 5 4 7 8 11 12 13 14 15 16 17 18 19 11 20 21 22 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 39 40 41 42 10 10 1 37 38 9 43 44 ...

Page 11: ... H2600016 1 Coupling 20 H2600017 1 End Bearing 21 H2600018 2 Gasket 22 H2600019 1 Gear Ring 23 H2600020 1 Circlip For Hole 24 H2600021 1 Bearing 25 H2600400 1 Gear Carrier Assembly Output 26 H2600022 1 Circlip For Hole 27 H2600500 1 Gear Carrier Assembly Intermediate 28 H2600600 1 Brake Shaft Assembly 29 H2600023 1 Gear Input Sun 30 H2600024 3 Planetary Gear 31 H2600025 1 Trust Washer 32 H2600026 ...

Page 12: ... Layer Rated line pull lbs kgs Total rope on the drum ft m 1 2600 1180 19 7 6 2 2253 1022 41 12 5 3 1988 901 65 6 20 4 1700 770 91 8 28 Rated line pull 2600 lbs 1180 kgs Motor series wound 12V Input 5 5kW 7 4hp Output 2 9kW 3 9hp 24V Input 6 1kW 8 2hp Output 3 1kW 4 2hp Gear reduction ratio 370 1 Cable Dia L Ø13 41 91 8 Ø8 1mm 28m Drum size Dia L Ø4 7 5 1 Ø120mm 130mm Mounting bolt pattern 6 75 4 ...

Page 13: ... expressed or implied Year ONE 1 Parts Labour Years TWO THREE 2 3 Parts only on electrical Limited Lifetime Year ONE 1 Parts Labour Remaining Years Parts only Other Warranty Exclusions are as follows This warranty excludes Cosmetic defects such as paint decals etc Worn parts including steel synthetic ropes Any Accessory part including roller fairleads hooks mounting plates transmitter isolator swi...

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