If the wire rope has become worn or is beginning to show signs of strands breaking, it
must be replaced before being used again.
1.
Turning clutch to the “CLUTCH OUT” position.
2. Extend cable assembly to its full length. Note how the existing cable is connected
to the drum.
3. Remove old cable assembly and attach new one as the old cable connected to the
drum. Insert the end of the new rope and secure the screw M8x10(Part#X1750008).
4. Ensure that the new cable wraps in the same rotation direction as the old one.
The cable should leave the drum from the bottom, under the drum.
5.
Turning clutch to the “CLUTCH IN” position.
6. Retract Cable Assembly onto drum, first five wraps being careful not to allow
kinking, then winch cable must be wound onto the drum under a load of at least
10% rated line pull.
WARNING -
Only replace the wire rope with the identical replacement part
recommended by the manufacturer.
MAINTENANCE
1.
Periodically check the tightness of mounting bolts and electrical connections.
Remove all dirt or corrosion and always keep clean.
Do not attempt to disassemble the gear box.
The gearbox has been lubricated using a high temperature lithium grease
and is sealed at the factory. No internal lubrication is required.
TROUBLE SHOOTING
2.
3.
11
SYMPTOM
POSSIBLE CAUSE
SUGGESTED ACTION
Motor does not
turn on
-Switch Assembly not
connected properly
-Loose battery cable
connections
-Defective switch
assembly
-Defective motor
-Water has entered
-Insert switch assembly all the way into the
connector.
-Tighten nuts on all cable connections.
-Replace switch assembly.
-Check for voltage at armature port with Switch
pressed. If voltage is present, replace motor.
-Allow to drain and dry. Run in short bursts
