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14 

WINCH PARTS LIST

 

 

No. 

Part # 

Qty 

Description 

Remark 

80EN0001 

12 

Lock Washer 

Φ8 

 

80EN0002 

Screw M8x 25 

 

80EN0100 

Motor Assembly 

 

80EN0003 

Ring Seals 

 

80EN0004 

Motor Bracket 

 

80EN0005 

Flat Washer 

Φ12 

 

80EN0006 

Lock Washer Φ12 

 

80EN0007 

Cap Screw M12 x 30 

 

80EN0008 

Bushing-Drum 

 

10 

80EN0009 

Ring Seals 

 

11 

80EN0010 

Coupling 

 

12 

80EN0011 

Six Angle Bar 

 

13 

80EN0012 

Screw M10 x 25 

 

14 

80EN0013 

12 

Lock Washer 

Φ10 

 

15 

80EN0014 

Tie Bar 

 

16 

80EN0200 

Drum Assembly 

 

17 

80EN0015 

Screw M8

×

10 

 

18 

80EN0016 

Coupling 

 

19 

80EN0017 

End Bearing 

 

20 

80EN0018 

Gasket 

 

21 

80EN0019 

Gear

Ring 

 

22 

80EN0020 

Circlip For Hole 

 

23 

80EN0021 

Bearing 

 

24 

80EN0300 

Gear Carrier Assembly

Output

 

 

25 

80EN0022 

Circlip For Hole 

 

26 

80EN0400 

Gear Carrier Assembly

Intermediate

 

 

27 

80EN0500 

Brake/ Shaft Assembly 

 

28 

80EN0023 

Gear

Input Sun 

 

29 

80EN0024 

Planetary Gear 

 

30 

80EN0025 

Trust Washer 

 

31 

80EN0026 

Bearing 

 

32 

80EN0600 

Clutch Assembly 

 

33 

80EN0027 

Gear

Housing 

 

34 

80EN0028 

Flat Washer 

Φ8 

 

35 

80EN0029 

Screw M8x 90 

 

36 

80EN0030 

Tie Bar(I) 

 

37 

80ENS0031 

Roller Fairlead 

80ENS24 

80ENA0031 

Aluminium Fairlead 

80ENA24 

38 

80EN0700 

Tensioned Of Steel Wire Supplied Assembly 

80ENS24 

39 

80EN0032 

Screw M10 x 20 

80ENS24 

40 

80EN0033 

Switch 

 

41 

80ENS0800 

Cable Assembly 

80ENS24 

80ENA0800 

Cable Assembly 

80ENA24 

42 

80EN0034 

Strap 

 

43 

80EN0900 

Control Section  

 

44 

80EN0035 

Heel Block 

 

Summary of Contents for 80ENA24

Page 1: ...ELECTRICAL WINCH 80ENS24 80ENA24 Assembly Operating Instructions...

Page 2: ...ATION 4 WINCHING TECHNIQUES A Z 5 WINCH ASSEMBLY AND MOUNTING 7 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MA...

Page 3: ...r your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This not...

Page 4: ...is stopped and there is a load on the wire rope A separate mechanical brake applies the braking action 8 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spool...

Page 5: ...fore the motor stalls For heavy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope WARNING Never step over a cable or go near a cable under load WARNIN...

Page 6: ...ion of winching pulls should be kept as short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for a few minutes Do not pull for more than...

Page 7: ...cifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Never connect the cable back to itself This will cause cable damage Always use a snatch bl...

Page 8: ...Make sure all spectators are back and that no one is directly in front or behind the vehicle or anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum...

Page 9: ...drum and gear housing are properly aligned Proper alignment of the winch will allow even distribution of the full rated load 2 Start by connecting the roller fairlead to the mounting channel using 2 e...

Page 10: ...hen free spooling and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUT...

Page 11: ...ING TECHNIQUES Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder Always use a sling as an anchor point CAUTION Do not attach the clevis hook back onto the cable as this cou...

Page 12: ...and pull the cable to the desired length then attach to item being pulled Caution Always leave at least five turns of cable on the drum Review winch safety warnings and precautions on page 2 3 before...

Page 13: ...om the bottom under the drum 5 Turning clutch to the CLUTCH IN position 6 Retract Cable Assembly onto drum first five wraps being careful not to allow kinking then winch cable must be wound onto the d...

Page 14: ...Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage Battery...

Page 15: ...13 WINCH ASSEMBLY DRAWING 1 6 2 3 5 4 7 8 10 11 12 13 14 15 16 17 18 10 19 20 21 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 41 42 43 9 9 1 36 37 38 39 14 40 44...

Page 16: ...22 80EN0020 1 Circlip For Hole 23 80EN0021 1 Bearing 24 80EN0300 1 Gear Carrier Assembly Output 25 80EN0022 1 Circlip For Hole 26 80EN0400 1 Gear Carrier Assembly Intermediate 27 80EN0500 1 Brake Sha...

Page 17: ...ne pull lbs kgs Total rope on the drum ft m 1 17637 8000 18 7 5 7 2 14923 6769 42 7 13 3 12932 5866 70 2 21 4 4 11408 5175 92 28 Rated line pull 8000 kgs 17637 lbs Motor series wound 24V Input 6 1kW 8...

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