WARRIOR 80ENS24, Assembly & Operating Instructions

11 

REPLACING THE WIRE ROPE 

If the wire rope has become worn or is beginning to show signs of strands breaking, it 

must be replaced before being used again.

1.  Turning clutch to the 

“CLUTCH OUT” position.  

2.  Extend cable assembly to its full length. Note how the existing cable is connected 

to the drum.  

3.  Remove old cable assembly and attach new one as the old cable connected to the 

drum. Insert the end of the new rope and secure the screw M8x10 . 

4.  Ensure that the new cable wraps in the same rotation direction as the old one.  

The cable should leave the drum from the bottom, under the drum. 

5.  Turning clutch to the 

“CLUTCH IN” position. 

6.  Retract Cable Assembly onto drum, first five wraps being careful not to allow 

kinking, then winch cable must be wound onto the drum under a load of at least 

10% rated line pull. 

WARNING  - 

Only  replace  the  wire  rope  with  the  identical  replacement  part 

recommended by the manufacturer.

MAINTENANCE  

1. 

Periodically  check  the  tightness  of  mounting  bolts  and  electrical  connections.  

Remove all dirt or corrosion and always keep clean. 

2. 

Do  not  attempt  to  disassemble  the  gear  box.    Repairs  should  be  done  by  the 

manufacturer or an authorized repair center. 

3. 

The gearbox has been lubricated using a high temperature lithium grease and 

is sealed at the factory.  No internal lubrication is required.