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INTRODUCTION 

Congratulations  on  your  purchase  of

 

a  high  quality  winch.    We  design  and  build 

winches  to  strict  specifications  and  with  proper  use  and  maintenance  should  bring 

you years of satisfying service.  

 

WARNING

 - 

Read, study and follow all instructions before operating this 

device.    Failure  to  heed  these  instructions  may  result  in  personal  injury 

and/or property damage. 

 

Your  winch  can  develop  tremendous  pulling  forces  and  if  used  unsafely  or 

improperly could result in property damage, serious injury or death.  Throughout 

this manual you will find the following symbols for caution, warning and danger.  

Pay  particular  attention  to  the  notes  preceded  by  these  symbols  as  they  are 

written for your safety. Ultimately, safe operation of this device rests with you, the 

operator. 

 

This

 

indicates a potentially hazardous situation, which if not avoided, may 

result in minor or moderate injury.  This notation is also used to alert you

 

against unsafe practices. 

 
 

This indicates a potentially hazardous situation, which if not avoided, could 
result in death or serious injury. 
 

GETTING TO KNOW YOUR WINCH 

Your  winch  is  a  powerful  piece  of  machinery.  It  is  important  that  you 

understand the basics of its operation and specifications so that when you 

need to use it, you can use it with confidence and safety. Below is a list of 

the  components  of  your  winch  and  their  use.  You  should  practice  using 

your winch before you are in a situation where you

 

need to use it.

 

1.  This  winch  is  engineered  for  maximum  line  pull  with  only  one  layer  of  cable 

spooled onto the winch drum (the first layer).  

 

CAUTION

 

 

WARNING

 

Summary of Contents for 80ENS24

Page 1: ...ELECTRICAL WINCH 80ENS24 80ENA24 Assembly Operating Instructions...

Page 2: ...ATION 4 WINCHING TECHNIQUES A Z 5 WINCH ASSEMBLY AND MOUNTING 7 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MA...

Page 3: ...r your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This not...

Page 4: ...is stopped and there is a load on the wire rope A separate mechanical brake applies the braking action 8 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spool...

Page 5: ...fore the motor stalls For heavy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope WARNING Never step over a cable or go near a cable under load WARNIN...

Page 6: ...ion of winching pulls should be kept as short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for a few minutes Do not pull for more than...

Page 7: ...cifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Never connect the cable back to itself This will cause cable damage Always use a snatch bl...

Page 8: ...Make sure all spectators are back and that no one is directly in front or behind the vehicle or anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum...

Page 9: ...drum and gear housing are properly aligned Proper alignment of the winch will allow even distribution of the full rated load 2 Start by connecting the roller fairlead to the mounting channel using 2 e...

Page 10: ...hen free spooling and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUT...

Page 11: ...ING TECHNIQUES Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder Always use a sling as an anchor point CAUTION Do not attach the clevis hook back onto the cable as this cou...

Page 12: ...and pull the cable to the desired length then attach to item being pulled Caution Always leave at least five turns of cable on the drum Review winch safety warnings and precautions on page 2 3 before...

Page 13: ...om the bottom under the drum 5 Turning clutch to the CLUTCH IN position 6 Retract Cable Assembly onto drum first five wraps being careful not to allow kinking then winch cable must be wound onto the d...

Page 14: ...Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage Battery...

Page 15: ...13 WINCH ASSEMBLY DRAWING 1 6 2 3 5 4 7 8 10 11 12 13 14 15 16 17 18 10 19 20 21 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 41 42 43 9 9 1 36 37 38 39 14 40 44...

Page 16: ...22 80EN0020 1 Circlip For Hole 23 80EN0021 1 Bearing 24 80EN0300 1 Gear Carrier Assembly Output 25 80EN0022 1 Circlip For Hole 26 80EN0400 1 Gear Carrier Assembly Intermediate 27 80EN0500 1 Brake Sha...

Page 17: ...ne pull lbs kgs Total rope on the drum ft m 1 17637 8000 18 7 5 7 2 14923 6769 42 7 13 3 12932 5866 70 2 21 4 4 11408 5175 92 28 Rated line pull 8000 kgs 17637 lbs Motor series wound 24V Input 6 1kW 8...

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