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c. Disengage the clutch to allow free-spooling and to save energy. 

d. Attach the hand saver hook to the clevis hook. 

e. Pull out the wire rope to your desired anchor point using the hand saver hook. 

f.  Secure  the  clevis  hook  to  the  anchor  point:  Sling,  chain  or  snatch  block.    Do  not 

attach the hook back onto the wire rope. 

g. Engage the clutch. 

h. Connect the remote control to the winch.  

i. Start your engine to ensure power is being replenished to the battery. 

j.  Power  in  the  wire  rope  guiding  the  wire  under  tension  to  draw  up  the  slack  in  the 

wire.  Once the wire is under tension stand well clear. Never step over the wire rope. 

k. Double-check your anchors and make sure all connections are secure. 

l. Inspect the wire rope.  Make sure there are at least 5 wraps of wire rope around the 

winch drum. 

m.  Drape  a  blanket  or  jacket  over  the  wire  rope  approximately  5  to  6  feet  from  the 

hook.  Open the hood for added protection. 

n.  Clear  the  area.    Make  sure  all  spectators  are  back  and  that  no  one  is  directly  in 

front or behind the vehicle or anchor point. 

o. Begin winching.  Be sure that the wire rope is winding evenly and tightly around the 

drum.  The vehicle that is being winched can be slowly driven to add assistance to the 

winching process.  Avoid shock loads; keep the wire rope under tension. 

p.  The  vehicle  to  be  winched  should  be  placed  in  neutral  and  the  emergency  brake 

released.  Only release the brake pedal when under full tension.  Avoid shock loads to 

the winch.  This can damage the winch, rope and vehicle. 

q. The winch is meant for intermittent use.  Under full load with a single line rig do not 

power in for more than a minute without letting the motor cool down for a few minutes 

and then resume the winching operation. 

r. The winching operation is complete once the vehicle is on stable ground and is able 

to drive under its own power. 

s. Secure the vehicle.  Be sure to set the brakes and place the vehicle in park.   

t. Release the tension on the wire rope.  The winch is not meant to hold the vehicle for 

long periods of time. 

u. Disconnect the wire rope from the anchor. 

Summary of Contents for 80ENS24

Page 1: ...ELECTRICAL WINCH 80ENS24 80ENA24 Assembly Operating Instructions...

Page 2: ...ATION 4 WINCHING TECHNIQUES A Z 5 WINCH ASSEMBLY AND MOUNTING 7 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MA...

Page 3: ...r your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This not...

Page 4: ...is stopped and there is a load on the wire rope A separate mechanical brake applies the braking action 8 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spool...

Page 5: ...fore the motor stalls For heavy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope WARNING Never step over a cable or go near a cable under load WARNIN...

Page 6: ...ion of winching pulls should be kept as short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for a few minutes Do not pull for more than...

Page 7: ...cifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Never connect the cable back to itself This will cause cable damage Always use a snatch bl...

Page 8: ...Make sure all spectators are back and that no one is directly in front or behind the vehicle or anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum...

Page 9: ...drum and gear housing are properly aligned Proper alignment of the winch will allow even distribution of the full rated load 2 Start by connecting the roller fairlead to the mounting channel using 2 e...

Page 10: ...hen free spooling and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUT...

Page 11: ...ING TECHNIQUES Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder Always use a sling as an anchor point CAUTION Do not attach the clevis hook back onto the cable as this cou...

Page 12: ...and pull the cable to the desired length then attach to item being pulled Caution Always leave at least five turns of cable on the drum Review winch safety warnings and precautions on page 2 3 before...

Page 13: ...om the bottom under the drum 5 Turning clutch to the CLUTCH IN position 6 Retract Cable Assembly onto drum first five wraps being careful not to allow kinking then winch cable must be wound onto the d...

Page 14: ...Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage Battery...

Page 15: ...13 WINCH ASSEMBLY DRAWING 1 6 2 3 5 4 7 8 10 11 12 13 14 15 16 17 18 10 19 20 21 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 41 42 43 9 9 1 36 37 38 39 14 40 44...

Page 16: ...22 80EN0020 1 Circlip For Hole 23 80EN0021 1 Bearing 24 80EN0300 1 Gear Carrier Assembly Output 25 80EN0022 1 Circlip For Hole 26 80EN0400 1 Gear Carrier Assembly Intermediate 27 80EN0500 1 Brake Sha...

Page 17: ...ne pull lbs kgs Total rope on the drum ft m 1 17637 8000 18 7 5 7 2 14923 6769 42 7 13 3 12932 5866 70 2 21 4 4 11408 5175 92 28 Rated line pull 8000 kgs 17637 lbs Motor series wound 24V Input 6 1kW 8...

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