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10 

Always use a sling as an anchor point.  

CAUTION

 Do not attach 

the clevis hook back onto the cable as this could cause damage to 

the cable.As shown in Fig 3.1 

 

CAUTION

  Do  not  winch  from  an  acute  angle  as  the  wire  rope 

will  pile  up  on  one  side  of  the  drum  causing  damage  to  wire  rope 

and the winch.  Fig 3.2 

Short  pulls  from  an  angle  can  be  used  to  straighten  the  vehicle.  

Long pulls should be done with the wire rope at a 90° angle to the 

winch/vehicle. 

 

When pulling a heavy load, place a blanket or jacket over the wire 

rope five or six feet from the hook.  In the event of a broken cable it 

will  dampen  the  snap  back.    For  additional  protection  open  the 

hood of the vehicle as shown in Fig 3.3 

 

For  pulls  over  70%  rated  line  pull,  we  recommend  the  use  of  the 

snatch block/pulley block to double line the wire rope.  Fig 3.4 

This reduces the load on the winch and the strain on the rope by up 

to 50% depending on the included angle. 

 

 

WARNING - 

Never use your winch for overhead hoisting or 

for lifting people or moving people.    

 

WINCH WORKING DEMONSTRATION 

1.  Disengage the clutch by turning the clutch to the 

“CLUTCH OUT” position.  

2.  Grab  the  cable  assembly  and  pull  the  cable  to  the  desired  length,  then  attach  to 

item being pulled.  

Caution: 

Always  leave  at  least  five  turns  of  cable  on  the  drum;  Review  winch 

safety warnings and precautions on page 2

3 before continuing.  

 

Fig 3.2 

 

Fig 3.3 

 

Fig 3.4 

     

 

Fig 3.5 

Summary of Contents for 80LDS24

Page 1: ...ELECTRICAL WINCH 80LDS24 Assembly Operating Instructions...

Page 2: ...ATION 4 WINCHING TECHNIQUES A Z 5 WINCH ASSEMBLY AND MOUNTING 7 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MA...

Page 3: ...to the notes preceded by these symbols as they are written for your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which i...

Page 4: ...t the winch motor power into extreme pulling forces 7 Braking System Braking action automatically applies to the winch drum when the winch motor is stopped even if there is a load on the wire rope A s...

Page 5: ...um of five wraps of cable around the drum is necessary for pulling and holding the maximum rated load WARNING Keep yourself and others a safe distance to the side of the cable when it is under tension...

Page 6: ...al injury and or property damage WARNING Use gloves to protect hands when handling the cable Never let the cable slide through your hands WARNING Never connect the cable back to itself Apply blocks to...

Page 7: ...etc Inspect the wire rope and equipment before each use A frayed or damaged rope must be replaced immediately Use only the manufacturer s replacement rope with the exact specifications Inspect the wi...

Page 8: ...Inspect the wire rope Make sure there are at least 5 wraps of wire rope around the winch drum m Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the hook Open the hood for a...

Page 9: ...ng operation WINCH ASSEMBLY AND MOUNTING 1 Your winch is designed with a bolt pattern that is standard in this class of winch Many winch mounting kits are available that utilize this bolt pattern for...

Page 10: ...ed below CAUTION Batteries contain gases which are flammable and explosive Wear eye protection during installation and remove all jewelry Do not lean over battery while making connections 6 Assemble t...

Page 11: ...cable then reverse the leads on the motor Repeat and check rotation MOUNTING DRAWING The mounting drawing U t WINCH ACCESSORIES YOU MAY NEED NOT INCLUDED WITH YOUR WINCH Gloves For handling the wire r...

Page 12: ...l dampen the snap back For additional protection open the hood of the vehicle as shown in Fig 3 3 For pulls over 70 rated line pull we recommend the use of the snatch block pulley block to double line...

Page 13: ...r fraying it must be replaced before being used again 1 Turning clutch to the CLUTCH OUT position 2 Extend cable assembly to its full length Note how the existing cable is connected to the drum 3 Remo...

Page 14: ...ture lithium grease and is sealed at the factory No internal lubrication is required 4 Regularly check or replace steel wire rope when damaged or frayed 5 Regularly power the steel cable neatly In and...

Page 15: ...sition If problem persists a qualified technician needs to check and repair Contact service agents or manufacturer Motor runs slowly or under powered Large current or low voltage supply Battery weak r...

Page 16: ...14 WINCH ASSEMBLY DRAWING 1 6 2 3 5 4 7 8 10 11 12 13 14 15 16 17 18 10 19 20 21 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 41 42 43 9 9 1 36 37 38 39 14 40 44...

Page 17: ...d Bearing 20 80LD0018 2 Gasket 21 80LD0019 1 Gear Ring 22 80LD0020 1 Circlip For Hole 23 80LD0021 1 Bearing 24 80LD0300 1 Gear Carrier Assembly Output 25 80LD0022 1 Circlip For Hole 26 80LD0400 1 Gear...

Page 18: ...ayer Rated line pull lbs kgs Total rope on the drum ft m 1 17637 8000 24 9 7 6 2 14923 6769 55 8 17 3 12932 5866 91 9 28 4 11408 5175 131 2 40 Rated line pull 8000 kgs 17637 lbs Motor series wound 24V...

Page 19: ...17 WARRANTY PAGE...

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