WARRIOR 80LDS24, Assembly & Operating Instructions

Page 1: ...ELECTRICAL WINCH 80LDS24 Assembly Operating Instructions...

Page 2: ...ATION 4 WINCHING TECHNIQUES A Z 5 WINCH ASSEMBLY AND MOUNTING 7 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MA...

Page 3: ...to the notes preceded by these symbols as they are written for your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which i...

Page 4: ...t the winch motor power into extreme pulling forces 7 Braking System Braking action automatically applies to the winch drum when the winch motor is stopped even if there is a load on the wire rope A s...

Page 5: ...um of five wraps of cable around the drum is necessary for pulling and holding the maximum rated load WARNING Keep yourself and others a safe distance to the side of the cable when it is under tension...

Page 6: ...al injury and or property damage WARNING Use gloves to protect hands when handling the cable Never let the cable slide through your hands WARNING Never connect the cable back to itself Apply blocks to...

Page 7: ...etc Inspect the wire rope and equipment before each use A frayed or damaged rope must be replaced immediately Use only the manufacturer s replacement rope with the exact specifications Inspect the wi...

Page 8: ...Inspect the wire rope Make sure there are at least 5 wraps of wire rope around the winch drum m Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the hook Open the hood for a...

Page 9: ...ng operation WINCH ASSEMBLY AND MOUNTING 1 Your winch is designed with a bolt pattern that is standard in this class of winch Many winch mounting kits are available that utilize this bolt pattern for...

Page 10: ...ed below CAUTION Batteries contain gases which are flammable and explosive Wear eye protection during installation and remove all jewelry Do not lean over battery while making connections 6 Assemble t...

Page 11: ...cable then reverse the leads on the motor Repeat and check rotation MOUNTING DRAWING The mounting drawing U t WINCH ACCESSORIES YOU MAY NEED NOT INCLUDED WITH YOUR WINCH Gloves For handling the wire r...

Page 12: ...l dampen the snap back For additional protection open the hood of the vehicle as shown in Fig 3 3 For pulls over 70 rated line pull we recommend the use of the snatch block pulley block to double line...

Page 13: ...r fraying it must be replaced before being used again 1 Turning clutch to the CLUTCH OUT position 2 Extend cable assembly to its full length Note how the existing cable is connected to the drum 3 Remo...

Page 14: ...ture lithium grease and is sealed at the factory No internal lubrication is required 4 Regularly check or replace steel wire rope when damaged or frayed 5 Regularly power the steel cable neatly In and...

Page 15: ...sition If problem persists a qualified technician needs to check and repair Contact service agents or manufacturer Motor runs slowly or under powered Large current or low voltage supply Battery weak r...

Page 16: ...14 WINCH ASSEMBLY DRAWING 1 6 2 3 5 4 7 8 10 11 12 13 14 15 16 17 18 10 19 20 21 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 41 42 43 9 9 1 36 37 38 39 14 40 44...

Page 17: ...d Bearing 20 80LD0018 2 Gasket 21 80LD0019 1 Gear Ring 22 80LD0020 1 Circlip For Hole 23 80LD0021 1 Bearing 24 80LD0300 1 Gear Carrier Assembly Output 25 80LD0022 1 Circlip For Hole 26 80LD0400 1 Gear...

Page 18: ...ayer Rated line pull lbs kgs Total rope on the drum ft m 1 17637 8000 24 9 7 6 2 14923 6769 55 8 17 3 12932 5866 91 9 28 4 11408 5175 131 2 40 Rated line pull 8000 kgs 17637 lbs Motor series wound 24V...

Page 19: ...17 WARRANTY PAGE...