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15 

WINCH PARTS LIST

 

 

No. 

Part # 

Qty 

Description 

Remark 

80LD0001 

12 

Lock Washer 

Φ8 

 

80LD0002 

Screw M8x 25 

 

80LD0100 

Motor Assembly 

 

80LD0003 

Ring Seals 

 

80LD0004 

Motor Bracket 

 

80LD0005 

Flat Washer 

Φ12 

 

80LD0006 

Lock Washer Φ12 

 

80LD0007 

Cap Screw M12 x 30 

 

80LD0008 

Bushing-Drum 

 

10 

80LD0009 

Ring Seals 

 

11 

80LD0010 

Coupling 

 

12 

80LD0011 

Six Angle Bar 

 

13 

80LD0012 

Screw M10 x 25 

 

14 

80LD0013 

12 

Lock Washer 

Φ10 

 

15 

80LD0014 

Tie Bar 

 

16 

80LD0200 

Drum Assembly 

 

17 

80LD0015 

Screw M8

×

10 

 

18 

80LD0016 

Coupling 

 

19 

80LD0017 

End Bearing 

 

20 

80LD0018 

Gasket 

 

21 

80LD0019 

Gear

Ring 

 

22 

80LD0020 

Circlip For Hole 

 

23 

80LD0021 

Bearing 

 

24 

80LD0300 

Gear Carrier Assembly

Output

 

 

25 

80LD0022 

Circlip For Hole 

 

26 

80LD0400 

Gear Carrier Assembly

Intermediate

 

 

27 

80LD0500 

Brake/ Shaft Assembly 

 

28 

80LD0023 

Gear

Input Sun 

 

29 

80LD0024 

Planetary Gear 

 

30 

80LD0025 

Trust Washer 

 

31 

80LD0026 

Bearing 

 

32 

80LD0600 

Clutch Assembly 

 

33 

80LD0027 

Gear

Housing 

 

34 

80LD0028 

Flat Washer 

Φ8 

 

35 

80LD0029 

Screw M8x 90 

 

36 

80LD0030 

Tie Bar(I) 

 

37 

80LD0031 

Roller Fairlead 

 

38 

80LD0700 

Tensioned Of Steel Wire Supplied Assembly 

 

39 

80LD0032 

Screw M10 x 20 

 

40 

80LD0033 

Switch 

 

41 

80LD0800 

Cable Assembly 

 

42 

80LD0034 

Strap 

 

43 

80LD0900 

Control Section  

 

44 

80LD0035 

Heel Block 

 

 

Summary of Contents for 80LDS24

Page 1: ...ELECTRICAL WINCH 80LDS24 Assembly Operating Instructions...

Page 2: ...ATION 4 WINCHING TECHNIQUES A Z 5 WINCH ASSEMBLY AND MOUNTING 7 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MA...

Page 3: ...to the notes preceded by these symbols as they are written for your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which i...

Page 4: ...t the winch motor power into extreme pulling forces 7 Braking System Braking action automatically applies to the winch drum when the winch motor is stopped even if there is a load on the wire rope A s...

Page 5: ...um of five wraps of cable around the drum is necessary for pulling and holding the maximum rated load WARNING Keep yourself and others a safe distance to the side of the cable when it is under tension...

Page 6: ...al injury and or property damage WARNING Use gloves to protect hands when handling the cable Never let the cable slide through your hands WARNING Never connect the cable back to itself Apply blocks to...

Page 7: ...etc Inspect the wire rope and equipment before each use A frayed or damaged rope must be replaced immediately Use only the manufacturer s replacement rope with the exact specifications Inspect the wi...

Page 8: ...Inspect the wire rope Make sure there are at least 5 wraps of wire rope around the winch drum m Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the hook Open the hood for a...

Page 9: ...ng operation WINCH ASSEMBLY AND MOUNTING 1 Your winch is designed with a bolt pattern that is standard in this class of winch Many winch mounting kits are available that utilize this bolt pattern for...

Page 10: ...ed below CAUTION Batteries contain gases which are flammable and explosive Wear eye protection during installation and remove all jewelry Do not lean over battery while making connections 6 Assemble t...

Page 11: ...cable then reverse the leads on the motor Repeat and check rotation MOUNTING DRAWING The mounting drawing U t WINCH ACCESSORIES YOU MAY NEED NOT INCLUDED WITH YOUR WINCH Gloves For handling the wire r...

Page 12: ...l dampen the snap back For additional protection open the hood of the vehicle as shown in Fig 3 3 For pulls over 70 rated line pull we recommend the use of the snatch block pulley block to double line...

Page 13: ...r fraying it must be replaced before being used again 1 Turning clutch to the CLUTCH OUT position 2 Extend cable assembly to its full length Note how the existing cable is connected to the drum 3 Remo...

Page 14: ...ture lithium grease and is sealed at the factory No internal lubrication is required 4 Regularly check or replace steel wire rope when damaged or frayed 5 Regularly power the steel cable neatly In and...

Page 15: ...sition If problem persists a qualified technician needs to check and repair Contact service agents or manufacturer Motor runs slowly or under powered Large current or low voltage supply Battery weak r...

Page 16: ...14 WINCH ASSEMBLY DRAWING 1 6 2 3 5 4 7 8 10 11 12 13 14 15 16 17 18 10 19 20 21 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 41 42 43 9 9 1 36 37 38 39 14 40 44...

Page 17: ...d Bearing 20 80LD0018 2 Gasket 21 80LD0019 1 Gear Ring 22 80LD0020 1 Circlip For Hole 23 80LD0021 1 Bearing 24 80LD0300 1 Gear Carrier Assembly Output 25 80LD0022 1 Circlip For Hole 26 80LD0400 1 Gear...

Page 18: ...ayer Rated line pull lbs kgs Total rope on the drum ft m 1 17637 8000 24 9 7 6 2 14923 6769 55 8 17 3 12932 5866 91 9 28 4 11408 5175 131 2 40 Rated line pull 8000 kgs 17637 lbs Motor series wound 24V...

Page 19: ...17 WARRANTY PAGE...

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