WARRIOR SAMURAI S8000, Assembly & Operating Instructions

Page 1: ...SAMURAI NEXT GEN ELECTRIC WINCH S8000 S9500 S12000 S14500 S9500SD S9500HS Assembly Operating Instructions...

Page 2: ...S LIST S8000 1 2 WINCH ASSEMBLY DRAWING S9500 1 3 WINCH PARTS LIST S9500 1 4 WINCH ASSEMBLY DRAWING S12000 1 5 WINCH PARTS LIST S12000 1 6 WINCH ASSEMBLY DRAWING S14500 1 7 WINCH PARTS LIST S14500 1 8...

Page 3: ...ests with you the operator Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This notation is also used to alert against unsafe practices Indicate...

Page 4: ...pooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spooling drum from the gear train This called free spool Engaging the clutch CLUTCH IN locks the winch into the gear...

Page 5: ...Mounting Channel using 2 each of the Cap Bolt M10 X 35 Flat Washer Lock Washer and securing with M10 Nut Make sure the bolt is placed through the mounting channel and roller fairlead from inside the...

Page 6: ...unt the pin back to the Clevis Hook 7 Always use the Hand Saver when free spooling and re spooling the wire rope Using the Hand Saver keeps your hands and fingers away from the rotating drum 8 Check f...

Page 7: ...Never step over a cable or near a cable under load WARNING Don t move the vehicle to pull a load towing on the winch cable This could result in cable breakage WARNING Disconnect the remote control an...

Page 8: ...t to the touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the...

Page 9: ...a snatch block sling or chain of suitable strength as shown in the illustrations Store the remote control inside your vehicle in a safe place Any winch that appears to be damaged in any way is found t...

Page 10: ...he clevis hook e Pull out the wire rope to your desired anchor point using the hand saver hook f Secure the clevis hook to the anchor point Sling chain or snatch block Do not attach the hook back onto...

Page 11: ...e vehicle in park t Release the tension on the wire rope The winch is not meant to hold the vehicle for long periods of time u Disconnect the wire rope from the anchor v Rewind the wire rope Make sure...

Page 12: ...on Switch Assembly connected improperly Reinsert switch assembly into the connector Loose battery cable connections Tighten nuts on all cable connections Defective switch assembly Replace switch asse...

Page 13: ...11 14 4 5 2 3 7 15 1 5 4 3 2 6 7 9 12 16 17 21 20 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43...

Page 14: ...ar Carrier Assembly Output 21 800015 1 Gear Input Sun 22 800016 1 Trust Washer 23 800017 1 Gear Housing 24 800018 1 Clutch Screw 25 800019 1 Ring Seals 26 800020 1 Clutch Cover 27 1200021 1 Clutch 28...

Page 15: ...13 WINCH ASSEMBLY DRAWING S9500 14 4 5 2 3 7 15 1 5 4 3 2 6 7 9 12 16 17 21 20 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43...

Page 16: ...ar Carrier Assembly Output 21 950015 1 Gear Input Sun 22 950016 1 Trust Washer 23 950017 1 Gear Housing 24 950018 1 Clutch Screw 25 950019 1 Ring Seals 26 950020 1 Clutch Cover 27 1200021 1 Clutch 28...

Page 17: ...15 WINCH ASSEMBLY DRAWING S12000 14 4 5 2 3 7 15 1 5 4 3 2 6 7 9 12 16 17 21 20 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43...

Page 18: ...ar Carrier Assembly Output 21 1200015 1 Gear Input Sun 22 1200016 1 Trust Washer 23 1200017 1 Gear Housing 24 1200018 1 Clutch Screw 25 1200019 1 Ring Seals 26 1200020 1 Clutch Cover 27 1200021 1 Clut...

Page 19: ...17 WINCH ASSEMBLY DRAWING S14500 14 4 5 2 3 7 15 1 5 4 3 2 6 7 9 12 16 17 21 20 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43...

Page 20: ...ar Carrier Assembly Output 21 1450015 1 Gear Input Sun 22 1450016 1 Trust Washer 23 1450017 1 Gear Housing 24 1450018 1 Clutch Screw 25 1450019 1 Ring Seals 26 1450020 1 Clutch Cover 27 1450021 1 Clut...

Page 21: ...19 WINCH ASSEMBLY DRAWING S9500SD 14 4 5 2 3 7 15 1 5 4 3 2 6 7 9 12 16 17 21 20 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43...

Page 22: ...0 1 Gear Carrier Assembly Intermediate 20 95SD0600 1 Gear Carrier Assembly Output 21 95SD0015 1 Gear Input Sun 22 95SD0016 1 Trust Washer 23 95SD0017 1 Gear Housing 24 95SD0018 1 Clutch Screw 25 95SD0...

Page 23: ...21 WINCH ASSEMBLY DRAWING S9500HS 14 4 5 2 3 7 15 1 5 4 3 2 6 7 9 12 16 17 21 20 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43...

Page 24: ...0 1 Gear Carrier Assembly Intermediate 20 95HS0600 1 Gear Carrier Assembly Output 21 95HS0015 1 Gear Input Sun 22 95HS0016 1 Trust Washer 23 95HS0017 1 Gear Housing 24 95HS0018 1 Clutch Screw 25 95HS0...

Page 25: ...LE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V 24V 12V 24V 0 36 11 0 44 3 13 5 50 35 2000 8 89 17 4 5 3 20 3 6 2 125 90 4000 17 78 13 1...

Page 26: ...nd motor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V 24V 12V 24V 0 36 11 0 44 3 13 5 50 35 2000 8 89 17 4 5 3 20 3 6 2 120 90 3000 13 33 15 4 4 7 17 3 5 3 15...

Page 27: ...YCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V 24V 12V 24V 0 27 9 8 5 36 1 11 0 45 30 6000 26 67 11 5 3 5 12 1 3 7 200 130 8000 35 56...

Page 28: ...otor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V DC 24V DC 12V DC 24V DC 0 27 9 8 5 36 1 11 0 45 30 6000 26 67 11 5 3 5 13 8 4 2 200 130 8000 35 56 7 87 2 4...

Page 29: ...nd motor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V 24V 12V 24V 0 36 11 0 44 3 13 5 50 35 2000 8 89 17 4 5 3 20 3 6 2 120 90 3000 13 33 15 4 4 7 17 3 5 3 15...

Page 30: ...TY CYCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lbs kN 12V 24V 12V 24V 0 39 4 12 42 6 13 45 31 4000 17 78 15 7 4 8 18 0 5 5 190 100 6000 26 6...

Page 31: ...e covered by the standard 1 year warranty To obtain service under this warranty the Buyer shall mail ship or otherwise deliver to the address noted below at the Buyers expense 1 the Product 2 a writte...

Page 32: ...newer design of the same function Please ensure you record the information below Distributor Date of Purchase Invoice No Serial No Please register your Winch at www warriorwinch co uk any product tha...