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The  vehicle  engine  should  be  kept  running  during  operation  of  the  winch  to 

minimize  battery  drain  and  maximize  power  and  speed  of  the  winch.    If  the 

winch is used for a considerable amount of time with the engine off, the battery 

may be drained and too weak to restart the engine. 

 

Get to know your winch before you actually need to use it.  We recommend that 

you  set  up  a  few  test  runs  to  familiarize  yourself  with  rigging  techniques,  the 

sounds your winch makes under various loads, the way the cable spools on the 

drum, etc. 

 

Inspect  the  wire  rope  and  equipment  before  each  use.    A  frayed  or  damaged 

rope must be replaced immediately.  Use only the manufacturer’s replacement 

rope with the exact specifications. 

 

Inspect the winch installation and bolts to ensure that all bolts are tight before 

each operation. 

 

Never connect the cable back to itself.  This will cause cable damage.  Always 

use  a  snatch  block,  sling  or  chain  of  suitable  strength  as  shown  in  the 

illustrations. 

 

Store  the  remote  control  inside  your  vehicle  in  a  place  that  it  will  not  be 

damaged. 

 

Any  winch  that  appears  to  be  damaged  in  any  way,  is  found  to  be  worn,  or 

operates abnormally shall be removed from service. 

 

Pull only on parts of the vehicle as specified by the vehicle manufacturer. 

 

Only attachments and/or adapters supplied by the manufacturer shall be used. 

 

Whenever  before  your  winch  start  to  working,  please  slightly  test-run  your 

winch in two direction, even if the winch drum only round a few degree of angle, 

ensure  the  winch  is  well-balanced,  especially  after  you  operated  the  clutch, 

test-running winch can make winch in gear. 

WINCHING TECHNIQUES A-Z 

a. Take time to asses your situation and plan your pull. 

b. Put on gloves to protect your hands. 

c. Disengage the clutch to allow free-spooling and to save energy. 

d. Attach the hand saver hook to the clevis hook. 

Summary of Contents for T1000-100

Page 1: ...ELECTRICAL WINCH T1000 100 T1000 145 T1000 2200 Assembly Operating Instructions...

Page 2: ...ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MAINTENANCE 1 1 TROUBLE SHOOTING 1 2 WINCH ASSEMBLY DRAWING T1000 100 T1000 145 1 3 WINCH P...

Page 3: ...r your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This not...

Page 4: ...is stopped and there is a load on the wire rope A separate mechanical brake applies the braking action 8 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spool...

Page 5: ...eavy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope WARNING Never step over a cable or go near a cable under load WARNING Don t move the vehicle to...

Page 6: ...he touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch...

Page 7: ...nect the cable back to itself This will cause cable damage Always use a snatch block sling or chain of suitable strength as shown in the illustrations Store the remote control inside your vehicle in a...

Page 8: ...the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under...

Page 9: ...ution of the full rated load 2 Start by connecting the roller fairlead to the mounting channel using 2 each of the cap screw M10 X 35 flat washer lock washer and securing with locknut M10 Make sure th...

Page 10: ...hen free spooling and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUT...

Page 11: ...e of high quality nylon with high tensile strengths up to 15000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable ancho...

Page 12: ...wire rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included angle WARNING Never use your winch for overhead hoisting or for lifting people or...

Page 13: ...cable connected to the drum Insert the end of the new rope and secure the screw M8x10 4 Ensure that the new cable wraps in the same rotation direction as the old one The cable should leave the drum fr...

Page 14: ...o the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage Battery weak recharge Run winch with ve...

Page 15: ...CH ASSEMBLY DRAWING T1000 100 T1000 145 1 7 2 3 6 5 4 8 9 10 11 12 13 14 15 16 18 19 20 21 11 12 23 24 25 24 4 26 27 28 29 30 31 32 33 34 35 37 39 40 7 8 42 9 41 43 44 45 17 22 38 36 T1000 145 T1000 1...

Page 16: ...1 Screw M8 10 21 T1000019 2 Screw M8 x 20 22 T1000020 1 Coupling 23 T1000021 1 End Bearing 24 T1000022 2 Gasket 25 T1000023 1 Gear Ring 26 T1000024 1 Circlip For Hole 27 T1000300 1 Bearing 28 T100040...

Page 17: ...Capacity In Layer Layer Rated line pull lbs kgs Total rope on the drum ft m 1 10000 4536 16 1 4 9 2 7980 3620 36 4 11 1 3 6640 3012 61 0 18 6 4 5680 2576 82 0 25 0 Rated line pull 10000 lbs 4536 kgs M...

Page 18: ...Layer Rated line pull lbs kgs Total rope on the drum ft m 1 14500 6577 14 4 4 4 2 11177 5070 33 1 10 1 3 9093 4124 56 1 17 1 4 7664 3476 75 4 23 0 Rated line pull 14500 lbs 6577 kgs Motor series woun...

Page 19: ...17 WINCH ASSEMBLY DRAWING T1000 2200 1 6 2 3 5 4 7 8 10 11 12 13 14 15 16 17 18 10 19 20 21 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 41 42 43 9 9 36 40 39 1 37 38 44...

Page 20: ...earing 20 T2200018 2 Gasket 21 T2200019 1 Gear Ring 22 T2200020 1 Circlip For Hole 23 T2200021 1 Bearing 24 T2200300 1 Gear Carrier Assembly Output 25 T2200022 1 Circlip For Hole 26 T2200400 1 Gear Ca...

Page 21: ...n Layer Layer Rated line pull lbs kgs Total rope on the drum ft m 1 22000 9979 14 1 4 3 2 17300 7847 32 8 10 0 3 14260 6468 55 1 16 8 4 12130 5502 78 7 24 0 Rated line pull 22000 lbs 9979 kgs Motor se...

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