WÄRTSILÄ BAX 4647E, Operating Manual

Page 1: ...Operating manual W rtsil JOVYSTAR DELTA 40 150kVA BAX 4647E...

Page 2: ...ntents of information with respect to technical data operation weights and dimensions This operating instruction comprises the current tech nical specification of the UPS at the time of publication Th...

Page 3: ...ant System Stop 18 4 5 Manual Bypass 18 4 6 Front Panel 20 5 Options 29 5 1 Temperature Compensation 29 5 2 Parallel Redundant System 29 5 3 Battery Symmetry Monitoring 30 5 4 Remote Operating Panel 3...

Page 4: ...inverter 100 to 125 for 10 min 125 to 150 for 1 min 150 to 199 for 100 ms Overload capability static bypass 150 steady 200 for 1 min 2000 for 1 cycle Short circuit current limitation 92 A 110 A 186 A...

Page 5: ...to 125 for 10 min 125 to 150 for 1 min 150 to 200 for 100 ms 150 kVA 100 to 125 for 2 min 30 s Overload capability static bypass 150 steady 200 for 1 min Short circuit current 232 A 290 A 290 A Short...

Page 6: ...qualified personnel may carry out the described work with suitable and intact tools equipment test equipment and materials Important instructions are highlighted by CAUTION ATTENTION NOTE and indented...

Page 7: ...s mentioned in this manual 2 2 Why Using A UPS The reliable power supply is one of the major issues when installing computer based process controlling systems The main reasons of all disturbances are...

Page 8: ...ied by the UPS making the user aware of this fact This true online concept guarantees great advantage to the user as it supplies clean continuously regulated power and guarantees a stabilized voltage...

Page 9: ...voltage of the mains into a DC voltage It uses a 6 pulse fully controlled thyristors bridge The rectifier is designed to supply both the inverter at full load and the battery at the maximum recharge c...

Page 10: ...s a solution of bypassing the UPS by itself supplying the load directly by the mains in case of maintenance or serious failure ATTENTION The sequence of switching to bypass must be carried out with re...

Page 11: ...Mains Failure The inverter is supplied by the battery for the autonomy time specified by the battery The load is supplied directly by the inverter via the static switch Rectifier or mains failure 2 3...

Page 12: ...at it is protected from dust 3 2 Transport Before positioning the UPS in order to avoid risks of turnover it is recommended to move the system only while mount ed on the wood pallet Before the positio...

Page 13: ...recommended to use a shielded cable between UPS and the load In accordance to EN 62040 1 a mains feed back protection has to be provided for the UPS preventing a current flow from the output of the UP...

Page 14: ...ifier 3 x 80 3 x 125 3 x 160 3 x 200 3 x 250 3 x 315 Bypass 3 x 160 3 x 200 3 x 315 Input cables mm Rectifier 4 x 35 4 x 70 4 x 95 4 x 120 4 x 120 4 x 150 Bypass 4 x 95 4 x 120 4 x 150 Output cables m...

Page 15: ...ANT A battery must be maintained periodically Observe the instruction manual of the battery manufacturer It will be found in the annex of this manual WARNING After switching off the UPS please remove...

Page 16: ...il JOVYSTAR DELTA 40 150kVA BAX 4647E 16 3 3 2 2 Battery Connection in Internal Battery Shelf Battery connection in internal battery shelf BOTTOM BATTERY DRAWER NO TOP TO BCB REAR FRONT B B 1 2 3 4 5...

Page 17: ...tery a fuse circuit breaker will be mounted externally instead of BCB Procedure Close RCB and wait until display is coming up Follow the instructions shown on the display to close the circuit breaker...

Page 18: ...onsult our service department or your dealer before using the manual bypass 4 5 1 Manual Bypass Single System Initiation ATTENTION We strongly point out that the load is not supplied with a secure pow...

Page 19: ...is active The service switch is set in bypass position Procedure Close the RCB Close the SBCB Close the BCB also external battery fuses Close the OCB Open the external manual bypass if available Open...

Page 20: ...e sequence correct Otherwise off LED 3 Lit up green Rectifier feeding correctly Lit up red Rectifier output voltage out of tolerance LED 4 Lit up green Battery OK Green flashing Battery discharging or...

Page 21: ...ENT XXX Ampere AUTONOMY XXX min AUTONOMY XXX NAME XXX kVA EXIT XXX YYY ZZZ Volt INVERTER VOLTAGE I XXX Hertz NVERTER FREQUENCY NAME XXX kVA AC DC AC DC VOLTAGE XXX Vdc NAME XXX kVA EXIT NAME XXX kVA E...

Page 22: ...It is accessed pressing the key pressing the keys or the other menu entries are made visible SPECIAL NAME xxx KVA MEASURES menu It is accessed pressing the key pressing the keys or the other menu ent...

Page 23: ...ed to between phase and neutral The structure is exactly the same for the 1ph systems but the values are of course single phase only 4 6 4 1 1 Output OUTPUT VOLTAGE Pressing the key the following para...

Page 24: ...is shown while the key leads to the previous display XXX YYY ZZZ Volt INVERTER FREQUENCY Pressing the key the following parameter is shown while the key leads to the previous display XX Hertz NAME xxx...

Page 25: ...he key leads to the previous display XXX NAME xxx KVA Pressing the key leads to the MEASURES menu screen pressing the key or the measured values are shown again EXIT 4 6 4 2 Alarms When selected this...

Page 26: ...the alarms and or status are shown again EXIT 4 6 4 2 2 History RET TO EXIT HISTORY Initially the most recent stored alarm is shown Pressing the key the next stored alarm is shown pressing the key ex...

Page 27: ...THERMAL IMAGE A5 AC DC CONV FAULT A6 INPUT WRONG SEQ A7 BCB OPEN S2 BATTERY OK A8 BATTERY DISCHARGE A9 BATTERY AUTON END A10 BATTERY FAULT A11 BATTERY IN TEST A12 PLL FAULT S5 INVERTER SYNCRON A13 INV...

Page 28: ...b menus are being displayed UPS TEST SPECIAL MENU BATTERY TEST This is used for a battery test It is accessed pressing the key pressing the keys or the other sub menus are being dis played BATTERY TES...

Page 29: ...f an internal failure in one of the UPS units The current sharing regulation circuitry controls the currents of the n units and therefore balances the currents to better than 10 under all load conditi...

Page 30: ...e of more than one ropes each rope must have is own monitoring module The following faults will be detected Asymmetrical voltage between the battery blocks in a row e g a defective battery cell within...

Page 31: ...nication with the UPS of JOVYATLAS Interface COM2 is for configuration purposes for connection of an additional special modem or for MODBUS applications i CHARACTERISTICS 32 Bit RISC processor 8MB RAM...

Page 32: ...Maintenance work must sometimes be performed when the UPS is connected to the power supply Always observe the safety regulations and secure the work area The following maintenance work must be perfor...

Page 33: ...evel must be inspected If it has reached its lower level the battery must be refilled with distilled water according to DIN 43530 part 4 The battery must be kept clean and dry in order to prevent leak...

Page 34: ...signal Description Fault correction A1 MAINS FAULT No power at the input of the UPS Check the input power and fuses If the above point is correct and the alarm is still present contact the JOVYATLAS...

Page 35: ...ry contact signal comes correctly to the I S CL and the problem is still present call the JOVYATLAS service department A19 OCB OPEN Output circuit breaker OCB is open This signal comes from the OCB ci...

Page 36: ...e department will be pleased to send you a complete spare part list for your UPS upon request Please contact the following address in this case or if you should have any questions or suggestions ATTEN...

Page 37: ...STATIC SWITCH FUSES 3 SBCB F4 F5 F6 X X FN200_ARNH00 STATIC SWITCH FUSES 3 SBCB F4 F5 F6 FN315URB INVERTER FUSES 1 FA9 X X FN315URB INVERTER FUSES 1 FA9 FA10 X X LEVEL 2 PB001 POWER SUPPLY HV 1 2A7 PS...

Page 38: ...D230V FAN 3 1A1 VL1 VL2 X X X X CA200U250V AC FILTER CAPACITORS 200 MF 250 V 1 2A2 Cr Cs Ct X X CA400U250V AC FILTER CAPACITORS 400 MF 250 V 1 2A2 Cr Cs Ct X X X X CA400U250V AC Filter capacitor 400 M...

Page 39: ...0 104 00 MZ3 Y00 104 01 MZ3 10 2 Circuit Diagrams C o n t e n t s D r a w i n g n o External battery cabinets Y89 010 00 SP3 10 3 Additional Wiring Diagrams C o n t e n t s D r a w i n g n o Charging...

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Page 48: ...Zustand Revision Datum Date Name Name Datum Date Name Name Gepr ft Chkd Norm Norm Ma stab Scale Zeichnungsnr DRAWING NO Auftragsnr ORDER No Benennung DESCRIPTION Blatt Page No of pages Blatt Dateinam...

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