Wasp DELTA 2040, Use And Maintenance Manual

Page 1: ...DELTA 2040 4070 3D PRINTER WASProject Viale Zaganelli 26 48024 Massa Lombarda RA ITALIA tel 39 0545 82966 http www wasproject it e mail info wasproject it USE and MAINTENANCE MANUAL ...

Page 2: ... spare parts only WASP 3D printers are designed and CERTIFIED according to the european Directive 2006 42 EC Machinery Directive All machines display the identification and EC Ruling conformity plate The machines are also equipped with the instruction manual and the Declaration of Conformity to the European Directive 2006 42 EC and to its various amendments this allows to sell WASP 3D printers free...

Page 3: ...NG 14 1 0 TRANSPORT 8 1 1 TRANSPORT IN CARDBOARD BOX 8 1 2 CONTENT 9 1 3 UNPACKING 9 1 4 STOR AGE 9 3 0 GENERAL SAFETY RULES 15 3 1 CHECK OF THE PURCHASED PRODUCT 16 3 2 CONDITIONS FOR THE INSTALLATION 16 3 3 INSTALLATION AREA 16 5 0 ORDINARY AND PREVENTIVE MAINTENANCE 22 5 1 SAFETY RULES DURING MAINTENANCE 22 5 2 PRINTER DOCUMENTATION AND FILES 23 6 0 PUTTING OUT OF SERVICE 24 Written by Redimec ...

Page 4: ...the content of this manual The descriptions and the pictures it contains are not to be considered as binding Although the main features of the machine described in this manual are not subject to change CSP srl WASP reserves the right to change any part detail and accessory it deems neces sary to improve the printer or for manufacturing or commercial requirements at any time and without being oblig...

Page 5: ... contained in this manual can be interpreted as a modification or confirmation of the terms of any purchase contract The original configuration of printer must not be changed at all On receiving the printer make sure The supply corresponds to what has been ordered In case of non conformity please inform WASP immediately Also make sure that the printer has not been damaged during transport WARNING Cus...

Page 6: ...de failure caused by wrong use or assembly failure caused by external agents failure caused by lack of maintenance or carelessness the use of non suitable materials and of printing filaments which can not be used with Delta 2040 printers WARRANTY FORFEITURE In case of arrearage or other breaches of contract Whenever changes or repairs are carried out on our printers without our prior authorization ...

Page 7: ...esearch and innovation The final products are printing and milling machines which aim also to make a better world This approach allows users to build on their own objects according to their imagination by creating them in 3D using CAD software or by downloading open source projects from internet This project is self financed by producing small but versatile and low cost 3D printers and at the same t...

Page 8: ...ions ordered with the printer are packed separately or inserted in the same packaging The printer is inserted inside a cardboard box with the following dimensions 51cm x 58cm x 100cm see picture 1 In order to avoid any movement of the printer two casings made of polyethylene foam are added inside the box to make the printer more stable and to protect it from any impact The printer is covered insid...

Page 9: ... to see if any units or accessories have been inserted into the sides of the packaging then decide which wall of the packaging to remove first so as not to damage the contents of the box 1 2 Content WARNING 1 4 Storage When transporting and storing the machine make sure that the temperature is between 5 and 50 C Whenever the printer has to be stored make sure that it is not put in areas with an exc...

Page 10: ...ten on the plate itself when contacting the manufacturer Several safety warnings are placed on some components of the printer they must be strictly followed by everyone dealing with the machine The company is not to be held responsible for damage to property or accidents to people which might occur if the above mentioned warnings are not observed In such a case the operator is the only person resp...

Page 11: ...technology DeltaWASP guarantees the best results in final printing thanks to the heated surface the con trolled temperature environment and the shock absorbing bowden High quality products sturdiness and construction quality allow minimizing maintenance time 2 1 Description of the 3D printer 18 17 16 1 2 3 5 6 4 7 8 9 10 11 12 13 14 15 Picture 3 1 Material holder reel 2 Reel support 3 Upper coverin...

Page 12: ...e files preparatory code in the programming language of the numerical control 2 2 Technical features TECHNICAL FEATURES Delta 2040 MECHANICS Frame and cover Aluminium polycarbonate and plexiglass Printing bed Glass Movements Industrial guides on aluminium slides Motors Stepper Nema 17 1 16 micro stepping PHYSICAL DIMENSIONS Dimensions 470x470x870 mm Machine weight 20 kg SUPPLY Input 240V 50 60Hz Po...

Page 13: ...purposes different from the above mentioned ones Read the instructions carefully as written on page 18 2 4 Optional equipment spare parts The printers are supplied with many options For any information about them apply to WASP and to the dealer Optional equipment 0 7mm 0 9 mm extruder nozzle Porcelain kit mixtures Spare parts Filament puller Extruders Glass surface Belts Stepper motors nema 17 Con...

Page 14: ... dimensions in millimeters are indicated in picture 4 OTHER FEATURES MINIMUM LIGHT FOR WORKING OPERATIONS LUX 400 MAXIMUM NOISE db A 60 dB Noise tests have been carried out in compliance with Standard UNI EN ISO 11202 2010 Maximum height varies according to the used reel dimensions Picture 4 t ...

Page 15: ...aterials Do not use compressed air to clean the details KEEP HANDS AWAY FROM ANY MOVING PARTS Do not remove fixed guards Never disable safety devices or make them non operating Do not modify or add any devices to the electric system without written authorization or upon WASP technical intervention which describes the change made Do not use the printer for a purpose other than the one for which it i...

Page 16: ...p the printer away from heat water or other fluids Do not install the printer without the suitable protections The printer must be placed on a table not supplied with the printer which can bear its weight I Place the printer in an area with a good air circulation in order to avoid exhalations when using some experimental filaments I The printer has been designed to be placed on a table or on a desk ...

Page 17: ...side the seat on the upper part of the printer or by means of the plexiglass brackets supplied with the printer which must be inserted into proper seats A see picture 6 on the filament holder circular plate Screw B placed on the filament holder circular plate allows the height adjustment see picture 6 Reel C can be placed inside the seat in printer upper part D see picture 7 Usually the seat allows ...

Page 18: ...external support supplied with the machine Insert support brackets A into seats B on plate C see picture 8 Then insert reel D on crossbar E and place it in one of the seats on brackets A see picture 9 Bracket A is supplied with four seats which allow installing reels with diameter from 100 mm to 150 mm and with height from 20 to 100mm Picture 8 Picture 9 C A B D E A ...

Page 19: ...ake thread A press levers B of the filament puller and slide the thread until it enters completely inside the dragging unit see picture 11 A B Picture 10 Picture 11 A D C E Picture 12 Picture 13 Note do not touch the printing head after the use because it could be overheated Turn knob C and slide the thread through transparent tube D until it reaches the extruder see picture 12 Enable the heating w...

Page 20: ...ts such as Nylon or Polystyrene Picture 14 A A A The zero of the bed may sometimes need to be adjusted so that the filament can stick cor rectly Use external wheels A placed under the printer bed For model 4070 the zero of the bed is adju sted by screwing unscrewing the three screws located near the extruder placement during calibration by menas of a screwdriver which is not supplied At the end of ...

Page 21: ...vel Push the button next to the display In the menu which appears on the display select Prepare by turning the button and pushing it Turn the button and select Auto Home After the selection of Auto Home turn the button and select Manual leveling Level the bed on positions 1 2 3 0 by means of the external wheels placed under the bed ...

Page 22: ...material residue Pay attention not to damage the nozzle and the connection tubes Do not wear rings watches chains bracelets etc during maintenance operations Do not use naked flames pointed instruments or pins for cleaning operations Do not smoke Work on the printer ONLY AFTER the printing head is at room temperature No printer component needs greasing or lubrication The only printer element which ...

Page 23: ...s and completes the mainte nance operations saved in this internet file folder periodically The files are at your disposal 24h 24 You can enter the files useful for the maintenance operations of the machines and the equipment you bought by following the short procedure below 1 From website http 217 133 65 215 8080 you can access the RESERVED AREA and then click the icon ENTER 2 Enter Username guestwa...

Page 24: ...ing any residues or scraps Cover the equipment with a waterproof tarpaulin Keep the equipment in a dry place If for any reason the printer must be put out of service follow some important rules to safe guard the environment Sheaths flexible ducts plastic or non metal components will have to be disassembled and disposed of separately RECYCLE 6 0 Putting out of service ...

Page 25: ... DeltaWASP 4070 Modelling 3D printer for deposition of melted material Model D2040 D4070 Serial number The machine complies with all the relevant requirements with particolar reference to CEl EN 60335 1 Electromagnetic Compatibility Directive 2004 108 CE Low Voltage Directive 2006 95 CE contained in the Directive 2006 42 CE Massa Lombarda Legal Representative ...