Wassermann Polyquick 160-T95, User Manual

Page 1: ...Combination Automat Polyquick 160 T95 Pressure Polymerisation Automat and Compactor USER MANUAL www stomshop pro ...

Page 2: ...as the precautions given in this user manual We are not liable for any damages which occur due to inappropriate usage or faulty operation of this unit Make sure that anyone using this unit has read and understood this user manual Keep this user manual in a safe place where it can be referred to as required at any time The unit complies with the relevant EU guidelines The unit is subject to the EU ...

Page 3: ...9 7 2 Start up 10 8 Operation 17 8 1 General Operating Instructions 17 8 2 Operation 18 9 Troubleshooting 19 10 Care and Maintenance 21 10 1 Cleaning 21 10 2 Maintenance 21 10 3 Repairs 21 10 4 Spare Parts 22 10 5 Service Hotline 0049 0 40 730 926 20 24 22 10 6 Scope of Delivery Accessories 22 10 7 Warranty 23 11 Technical Data 23 12 Disposing of the Unit 24 12 1 Information on Disposal for Countr...

Page 4: ...sure operational safety Exact remaining time displayed Powerful electronically controlled heating for optimal working temperature Pressure relief valve for protection in case of malfunction 7 bar Safety lid with bayonet lock Dry run protection Engraving in container indicating max water level Time and cost saving due to thermal insulation Made almost entirely of stainless steel Low maintenance eas...

Page 5: ... can be activated only if the door is closed completely since a safety door contact is installed Dry run protection which switches off at 125 C The integrated thermal fuse works automatically Please just wait until the unit cooled down Warning Risk of scalding during the Hot Polymerisation Mount the thermal protection cover firmly before start up see p 8 Never open the lid while the unit is under ...

Page 6: ...ended by these instructions 5 Application The Polyquick 160 T95 is a pressure polymerisation unit for hot and cold polymerisation of plastics This automat is designed for polymerisation of up to 3 flasks in flask holder or 2 cast resin flasks or rebasing frames or 6 orthodontic regulatings at one time It can be set to a maximum temperature of 95 C and the polymerisation pressure can be adjusted to...

Page 7: ...d the functionality take the dimensions into account Do not install the unit outdoors or in places without proper ventilation Before start up be sure the unit reaches room temperature It is advisable to install the unit firmly on the drainage system since very hot water can drain off from it This also simplifies the process of complete emptying e g for cleaning 6 3 Storage The unit location is ver...

Page 8: ...ost up to the engraving in the tank not with dry compression Establish a pneumatic connection of minimum 2 bar If the pneumatic pipe is long pay attention to the hose cross section internal diameter min 6 mm Every pneumatic pipe must always have a maintenance unit Ensure a constant pressure by using the pressure reducer Finally insert the plug into the socket make sure that the voltage specificati...

Page 9: ...on the back side Release the regulator by pulling to do the setting and press it in once again 5 If the pressure is too high switch off the pressure image see 7 2 and release the pressure Turn the pressure regulator on the back side in the minus direction several times then apply pressure to the tank You can set the desired pressure by turning the regulator in the plus direction For safety reasons...

Page 10: ...olymerisation process This particularly applies to functions and Please see setup menu page 1 on page 11 of this manual The Start menu in Polymerisation mode Name of the unit Actual Temperatur Open Setup menu Heater ON OFF Pressure ON OFF Programme parameter and Polymerisation Inverted background is black ON The Start menu in Compactor mode without heater 10 1 3 2 4 5 6 3 7 14 www stomshop pro ...

Page 11: ...eating temperature Clock timer Forward in menu Sleep Heater ON OFF back to Start menu Mode Polymerisation Compaction without heater Setup menu page 2 C F Date and Time Forward in menu Work mode Information back to Start menu 11 8 9 13 9 15 7 10 12 14 16 16 11 www stomshop pro ...

Page 12: ...lator at 20 C min 2 bar max 5 bar Temperatures higher than 100 C Working is only possible under pressure If no pressure is set the heating switches off at 100 C Hence working without pressure is only possible at temperatures below 100 C For further information please see 7 1 Setting the correct Pressure 12 www stomshop pro ...

Page 13: ... three polymerisation stages 1 3 can be mapped Touch the numbers to change the values Polymerisation level 1 1 Delete Next step Save Examples of level 2 and level 3 Start Touch the arrow Start to start the process of polymerisation Pause or cancel the programme by pressing the Stop Pause symbol In programme 2 13 the practice is the same 13 www stomshop pro ...

Page 14: ...temperature check for dry compression up to max 70 C container 80 C display Defines the target temperature once the main switch has been activated The pre heat temperature also applies to waiting times and rest periods Default 60 C If the programme temperature selected is higher the temperature reverts back to this value when the programme ends After defining the desired working mode it may make s...

Page 15: ... unit goes into the Sleep mode all functions except the Timer function are switched off The unit gets actuated when you press the touch display or with the timer and heats up or cools down to the preset pre heating temperature Heater ON OFF Mode Polymerisation Compaction without heater Choosing the pressurepolymerisation mode pressure and temperature or Compactor mode pressure without heater 15 8 ...

Page 16: ...ocess should start immediately or only after the heating value has been reached a Default The unit heats to the temperature programmed under After reaching this value the result measured is validated by a control cycle If the value is confirmed the wax polymerisation process will start b The programmed polymerization begins immediately 16 13 12 14 a b 6 www stomshop pro ...

Page 17: ...xperimentation and can only be regarded as guidelines Please put on heat resistant gloves During longer periods of non use please disconnect the power plug Dry compression up to max 70 C container 80 C display For dry pressure compaction operate the unit with pressure but without water It takes about 30 to 45 minutes to heat up to the desired temperature without pressure it takes a very long time ...

Page 18: ...ating temperature When warning appears close the lid Activate the pressure The process of polymerisation dry pressure compression starts when you touch the symbol After the process has ended the temperature falls to the preset temperature again For process related reasons the set display value for dry pressure compaction may not exceed 80 C This corresponds to an internal container temperature of ...

Page 19: ... the unit cool down and try again Replace faulty fuse Please contact our service department Display blank Thermal fuse off or Thermal fuse faulty Let the unit cool down and try again Replace faulty fuse Please contact our service department Touchscreen malfunction Calibrate the touch display Switch on the unit While the logo of Wassermann appears please contact the touch display two times Then you...

Page 20: ...If the previous recommendations do not solve the problem contact your dental depot or our service department VIDEO CALIBRATION https t1p de TDRec 20 Fig 2 Fig 3 Fig 1 www stomshop pro ...

Page 21: ...ank using a pair of blunt tweezers The ring groove for holding the gasket ring must always be kept clean Use Vaseline or oil while inserting the gasket ring back into the ring groove If the lid often is stiff the O ring also can be used with special lubricant Super O Lube or similar Check the functioning of the lid safety switch by opening and closing the lid multiple times a soft click must be au...

Page 22: ...t support Flask basket Compressed air hose 2 m Discharge hose 2 m Hose clip Ø 12 20 x 9 Thermal protection cover Spacer sleeve 4 pieces Screw 4 pieces Before start up screw it to the swivel door RISK OF SCALDING Accessories Spare parts Item no Flask bracket support 170508 Flask basket 170499 Compressed air hose per meter 320026 Discharge hose per meter 320031 Fuse 6 3 AM 250 V D 5 x 20 582013 22 w...

Page 23: ...been fixed This warranty does not cover damage caused by improper use external mechanical causes transport damage or interference with the unit by unauthorized persons 11 Technical Data Polyquick 160 T95 Item no 170976 Voltage 220 240 V 50 60 Hz Power consumption 4 2 A Output 1000 W W x H x D 325 x 435 x 375 mm Weight 22 kg Compressed air connection min 2 bar Operating pressure max 6 bar Pressure ...

Page 24: ...e manufacturer to accept the return of electrical and electronic units for proper disposal or recycling Within the European Union units with this symbol should not therefore be disposed of in unsorted domestic waste For more information regarding proper disposal please apply at your local authoritie Your Contact at Wassermann Dental Maschinen You have questions concerning our products or services ...

Page 25: ...ere Zustimmung verändert wird This is to confirm that the above mentioned machine complies with the described EU guidelines This declaration becomes invalid if the machine is modified without our approval Cette machine est conforme aux normes en vigueur d Union européenne Cet avis est nul et non avenant si cette machine est modifiée sans notre accord Esta máquina anteriormente mencionada cumple co...

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