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 WatchGas B.V. 

 

 Klaverbaan 121,

 

2908KD, Capelle a/d IJssel, The Netherlands 

 

 T: +31 (0) 85 0187709  

  

info@watchgas.eu

 

 

  

www.watchgas.eu

 

 

1.

 

Safety Information 

Important:  

Failure to perform the procedures detailed within this user guide may impair the performance of this 
equipment.  For  maximum  safety  and  optimal  performance  please  read  and  follow  the  following 
procedures and conditions. The volume flow and quality of the supplied air should be thoroughly tested 
at intervals as specified by a competent person after risk assessment. 

The WatchGas BAT kit is to be used to test compressed air for; oil mist, water vapor, carbon monoxide 
(CO), carbon dioxide (CO2), oxygen (O2), temperature, humidity, flow, pressure and odour in accordance 
to your local governing body (see section 2). Gases like NOx, H2S, SO2, NH3, PH3 can be detected with 
optionally available gas detector tubes.  

The BAT kit should be checked on the correct flow every 6 months. This can only be performed by a 
trained and authorized person. How to perform the flow check can be seen in section 10.   

Any attempt to repair components or to substitute components can cause error and possible damage 
of components. Only replace consumable items (Gas Detector Tubes + WatchGas PDM O2) with genuine 
components  specified for use  as direct  replacement for the  BAT  kit. Use of different  components  or 
attempts to repair components can cause error and possible damage of components. 

The quality of the air supplied to a breathing apparatus should be tested at least every three months 
and more frequently when the quality of the air supplied cannot be assured. 

The regulators and flow restrictors are factory set to deliver the required flow rates specified by  the 
manufacturers. Flow rates can only be adjusted by trained and authorized personel.  

When disposing of old parts always follow local waste disposal regulations. 

Additional Warnings concerning the use of the WatchGas PDM O2: 

 

Before operating this device, please read the manual carefully.  

 

If calibration and self test fails continuously, please do not use the device.  

 

For the  O

detector, perform calibration every 30 days in a fresh air environment,  preferably 

outside.   

 

Before use, please check the activation date, and if the activation date is past, please do not use 
the device. The PDM O2 has a life span of 2 years from start up. A countdown timer shows the 
remaining life of the PDM O2. At the end of the PDM O2 life it automatically shuts off. Once the 
software shutdown is complete, discard the detector and contact WatchGas for a replacement.  

 

Clean detectors with a soft cloth and do not use chemical substances for cleaning  

 

To maintain 24 months life time, avoid the below activities except the necessary cases to check 
events (Max/Min), lifetime/concentration, and alarm set points. Otherwise, the frequent use of 
the  button  will  deplete  the  battery  lifetime  less  than  24  months.  Do  not  push  the  button 
frequently without valid reasons.  
*Normal Alarm Use 1 time and 2 minutes per day  

 

View the serial number on the label at the back side of the device. 

 

WARNING: Explosion Hazard - The PDM O2 contains no serviceable parts. 

 

WARNING: Substitution of components may impair intrinsic safety. 

 

WARNING: The PDM O2 contains a lithium battery which may leak or explode if the instrument 
is mistreated. Do not attempt to disassemble or dispose of in fire. 

 

Never cover or insert foreign objects into the alarm signal opening, the opening must remain 
clear and free of foreign objects, otherwise any alerts made during an alarm state may not be 
heard or identified. 
 

Summary of Contents for BAT-1

Page 1: ...Klaverbaan 121 2908KD Capelle a d IJssel The Netherlands T 31 0 85 0187709 info watchgas eu www watchgas eu WatchGas BAT 1 2 3 Breathing Air Quality Test Kit Full Compliance with BS EN12021 Edition 1...

Page 2: ...3 2 International Standards 4 3 Technical Specification 5 4 BAT Layout 6 5 Operating Instructions 8 5 1 Preparing for Measuring 8 5 2 Measuring on Compressed Gas Cylinders 10 5 3 Measuring on Compress...

Page 3: ...low rates specified by the manufacturers Flow rates can only be adjusted by trained and authorized personel When disposing of old parts always follow local waste disposal regulations Additional Warnin...

Page 4: ...our or Taste Without Significant Odour or Taste Without Significant Odour or Taste Water Vapor H2O Air for compressed air line breathing apparatus shall have a dewpoint sufficiently low to prevent con...

Page 5: ...Optional available on request Nitrogen Oxides 7182528 0 2 2 5 ppm 3 0 3 l min 10 min White Light Blue Dark Blue 2 0 5 6 ppm 1 5 5 min Water Vapour 7192124 10 80 ppm 10 1 l min 10 min Yellow Brownish G...

Page 6: ...00 bar reducing to 4 5 bar 3 4 Flow Meter Table 5 Flow range 0 3 3 LPM 4 BAT layout Table 6 7192115 Temperature Relative Humidity Meter Available on request 7182519 IR Thermometer only for BAT 1 71825...

Page 7: ...ilable on request 7192122 10 Gas Detector Tubes for PH3 0 1 4ppm Available on request 7192119 10 Gas Detector Tubes for NH3 0 6 9ppm Available on request 7192120 10 Gas Detector Tubes for H2S 0 04 1pp...

Page 8: ...l Rarus 827 25 g Liqui Moly LM 750 SAE 40 40 g Dr ger U10822 U10823 40 g Other oils on request Table 8 Measurement time for evaluated reference value Detection limit Evaluated detection limit 0 1 mg m...

Page 9: ...el 300 or 200 bars When using the BAT kit on a gas cylinder you can skip this step Figure 3 Screwing the adapter on the pressure reducer Connect pressure reducer to compressed gas cylinder or to charg...

Page 10: ...through each port of manifold can be confirmed if necessary by using the flow meter provided with the kit To measure the flow rate connect tubing of flow meter to the desired manifold port Fig 6 Figu...

Page 11: ...device through long flushing with dry if necessary warm air Observe arrow on the detector tube The arrow points in the flow direction of the test air therefor after inserting the tube the arrow must p...

Page 12: ...ctions When requiring to test O2 please contact WatchGas for instructions When requiring to test SO2 please contact WatchGas for instructions When requiring to test PH3 please contact WatchGas for ins...

Page 13: ...he value at the end of the layer In this example the reading should be 5 b When the end of the colour change layer is slanted Read the value in the middle of the slant In this exaggerated example the...

Page 14: ...stem machine compressor tube line etc that will be placed in operation Temperature 10 C to 30 C 50 F to 86 F Humidity see table 8 Pressure only for use with de pressurized air Interferences and Cross...

Page 15: ...F Interferences and Cross Sensitivities No interference from hydrogen methane ethane propane carbon monoxide mineralic oil vapor and mist Overall Uncertainty Up to 15 in the range above 500 ppm Up to...

Page 16: ...not be used repeatedly Influence of Temperature Detector tubes can be used between 0 C and 40 C 32 F and 104 F and up to 90 rh 46 g m3 at 40 C 104 F Interferences and Cross Sensitivities No interferen...

Page 17: ...sed repeatedly Influence of Temperature Detector tubes can be used between 0 C and 35 C 32 F and 95 F The calibration scales on detector tube are exactly valid if tubes have a temperature of 20 C 68 F...

Page 18: ...ch free water is likely to occur at system pressure therefore this will be the minimum operating temperature of the system NOTE The above graph is for a guide only and can be used to estimate dewpoint...

Page 19: ...advised to do a full service check and recertify the BAT kit at a WatchGas factory trained company every 12 months 8 2 Disorders If the hand wheel of the test device cannot be loosened while it is con...

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