background image

I pg 09

WARNING

!

Failure to provide data plate voltage (within 10%) during operation will cause motor 
overheating and will void the warranty.

Electrical Installation Guide

a)  Make sure all electrical breakers and switches are turned off before wiring the motor.

b)  Make sure that the wiring voltage matches the motor voltage. If they do not match the

motor will be damaged.

c)  It is the responsibility of the electrical installer to provide data plate operating voltage and

current to the pump by ensuring proper circuit and wire sizes.

d)  Make sure all electrical connections are clean and tight.

e)  Cut wires to the appropriate length so they don’t overlap or touch when connected to the

terminal board.

f)  Permanently ground the motor using the green ground terminal located on the inside of the

motor canopy or access plate. Use the correct wire size and type specified by local codes.

g)  Make sure the ground wire is connected to an electrical service ground.  Bond the motor

to the pool structure in accordance with the National Electrical Code.  Use a solid No.8 
AWG or larger copper conductor.  Run a wire from the motor external bonding to the pool 
bonding structure.

h)  Connect the pump permanently to a dedicated circuit.  No other lights, equipment, or

appliances can be used on the same circuit.

WARNING

!

Install the control switch or time clock well away from the pool pump, filter, and other 
equipment.  Should there be an equipment failure or loose fitting, access to the switch 

away from the failed equipment is important.

Waterco Commercial Pump

START-UP

These pumps are designed to be used in pool recirculation systems with water at temperatures 
above 4°C (39.2°F) and not exceeding 40°C (104°F). Please refer to the Waterco Warranty 
Terms and Conditions booklet supplied with the pump.

Start-up procedure

a)  Clear all piping of construction debris and verify that the piping has passed a proper

pressure test.

b)  Check the filter and other equipment for proper installation, verifying all clamps and

connections are properly installed as per the manufacturer’s instructions.

c)  Open any shut off valves on the suction and discharge lines.

d)  Open the filter pressure relief valve and release all pressure from the system.

e)  If the pump is located below the water level of the pool, opening the pressure relief valve

will fill the pump with water.

f)  If the pump is located above the pool water level, remove the lid from the strainer pot and

fill with water before starting the pump.

g)  Check to see that the lid O-ring and seat areas are clean and lubricated. Debris in the

sealing area can cause air to leak into the system and make it difficult to prime the pump.  

Use a silicone based lubricant.

h)  Close/tighten the lid to make an airtight seal.  

i)  Turn on the pump.

j)  

Bleed air from the filter until a steady stream of water comes out.  Close the air relief 

valve.

k)  If the pump does not prime and all instructions to this point have been followed, check 

for suction leaks and repeat steps (b) through (j).

Never run the pump without water.  Running the pump dry for any length of time can 
cause severe damage to the mechanical seal, pump and motor.  Maintain the water level 
in your pool half way up the skimmer opening.  If the water level falls below the skimmer 
opening, the pump will draw air through the skimmer. This will cause to pump to lose 
prime and run dry.

!

CAUTION

WARNING

!

High suction lift or long suction line will require additional time to prime and can severely 
affect the performance of the pump.

Summary of Contents for 240911000

Page 1: ...t Sdn Bhd Selangor Malaysia Tel 60 3 6145 6000 PT Waterco Indonesia Jakarta Indonesia Tel 62 21 4585 1481 W99245 03 2009 www waterco com WARNING COMMERCIAL PUMP Owners Manual Installation and Operation This pool pump must be installed and serviced by a qualified pool spa technician in accordance with all applicable codes and ordinances Improper installation can create electrical hazards which coul...

Page 2: ...UP 09 Start up procedure 09 MAINTENANCE 10 Strainer Basket Cleaning 10 Winterizing 11 Electric Motor Care 12 TROUBLESHOOTING 13 HYDROSTAR MK3 14 Pump Performance Curves Dimensional Drawings HYDROSTEEL 15 Pump Performance Curves Dimensional Drawings CAST IRON PUMP 16 Pump Performance Curves Dimensional Drawings WARRANTY 17 INTRODUCTION Congratulations on choosing a Waterco Commercial pump This manu...

Page 3: ...severe injury or property damage Pressure testing should only be conducted by trained pool professionals Do not change the multiport valve position when the pump is running This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked Do not use with storable pools A permanently installed pool is constructed in or on the ground or in a building such...

Page 4: ...will cause the wet end to crack In these scenarios place the lifting strap under the pump housing Lifting Procedure i Raise the pump slowly to ensure that the chains or straps will not slip when under tension ii Check that the pump is properly balanced when it is raised If it is not release the tension on the chains or straps and readjust their position Pump Location a The pump should be located i...

Page 5: ...WARNING RISK OF ELECTRIC SHOCK Three Phase Connections Three phase connections should be installed as follows a Hydrostar Mk3 WYE STAR CONNECTION for export market DELTA CONNECTION for Aus NZ market b Hydrosteel DELTA CONNECTION c Cast Iron DELTA CONNECTION Check that the information on the nameplate corresponds to the power supply Every motor requires either a fused disconnect switch or a circuit...

Page 6: ... above 4 C 39 2 F and not exceeding 40 C 104 F Please refer to the Waterco Warranty Terms and Conditions booklet supplied with the pump Start up procedure a Clear all piping of construction debris and verify that the piping has passed a proper pressure test b Check the filter and other equipment for proper installation verifying all clamps and connections are properly installed as per the manufact...

Page 7: ... to this point have been followed check for suction leaks and repeat steps h through o WARNING DO NOT open the strainer pot if the pump fails to prime or if the pump has been operating without water in the strainer pot Pumps operated in these circumstances may experience a build up of vapor pressure and may contain scalding hot water Opening the pump may cause serious personal injury In order to a...

Page 8: ...turn pump shaff should spin freely If not contact electrician or nearest Waterco Limited branch for service 3 LOW FLOW Dirty filter Backwash or clean cartridge Dirty Skimmer and Pump strainer Clean skimmer and pump strainer Suction air leak See 1 Closed valve or blocked line See 1 4 MOTOR RUNS HOT Low or incorrect voltage Supply to be corrected by electrician Motors run hot to touch and is normal T...

Page 9: ...0 1000 1200 1400 Flow m3 hr 0 12 24 36 48 60 72 84 Hydrostar Mk3 Performance Curves Pump dimensional drawings Hydrosteel Pump Performance Chart Flow lpm 0 200 400 600 800 1000 1200 1400 1600 1800 Flow m3 hr 0 12 24 36 48 60 72 84 96 108 HYDROSTEEL Pump performance curves Pump dimensional drawings ...

Page 10: ...688 Dimensions all in mm Waterco Commercial Pump Flow lpm 0 500 1000 1500 2000 2500 Flow m3 hr 0 30 60 90 120 150 CAST IRON PUMP Pump performance curves Pump dimensional drawings WARRANTY WARNING Waterco Commercial pumps are covered by a comprehensive 1 year warranty for commercial installations Please consult the Waterco Warranty Terms Conditions booklet included with the pump for further informa...

Reviews: