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Emerald Gas Insert Zero Clearance Kit

7

Right Side

Base

Section

screw

screw

Left Side

Base

Section

screw

screw

Do not install the third screw until

the back panel is installed.

INSTALLATION

FRAMING

1)

The cabinet face panels have a 1/2" lip to define the zones for combustible
and non-combustible facing materials: outside the lip, any material up
to 1/2" (13mm) may be used; inside the lip, only non-combustible
materials may be used (with a maximum thickness of 1-1/2" (38mm)).
The kit may be installed directly on and/or against standard combustible
building materials.

2)

Frame in the enclosure for the Kit with framing material. The framed
opening for the assembled kit is 52" (1321 mm) high x 50-1/4" (1276 mm)
wide x 18-1/2" (470 mm) deep.  See diagram.

If the interior of the cabinet framing is finished (with sheet rock,
for example), The dimensions given are from the inside of the
finished surfaces. The ceiling inside the framed enclosure
should be a minimum of 55-1/2" (1410mm) from the base of
the plinth.

3)

For exterior walls, use a  vapour barrier and insulate the
enclosure to the same degree as the rest of the house, or
according to local installation codes.  In colder climates, if the heater is to be installed against an exterior wall or
chase, insulate the exterior walls according to local installation codes.

ZERO CLEARANCE KIT ASSEMBLY

Parts Included with Kit:

2 Back sections
2 Side
1 Base
1 Top
2 Front Face Side Panel
1 Front Face Top Panel
2 Top Standoffs
2 Extension Legs
1 Plinth

All pieces join together using the sheet metal screws that are
provided with the kit.

Assemble the Cabinet

1)

Assemble the Sides and Base sections. The Side sec-
tions fit inside the lip of the Base section. The wider flange
on the Side section is on the front of the kit.

Secure with 2 screws on each side. Leave the 3rd screw
(closest to the rear) until the Back section is attached.

Summary of Contents for E61

Page 1: ...additional information con sult an authorized installer service agency or the gas supplier FORYOURSAFETY Donotstoreorusegasolineorother flammable vapours and liquids in the vicinity of this or any oth...

Page 2: ...rancestoCombustibles 4 Safety Decal 5 Framing 6 Zero Clearance Kit Assembly 6 Assemble the Cabinet 7 Attach Cabinet to Framing 10 Install the Insert 11 VentingIntroduction 11 SimpsonDura VentComponent...

Page 3: ...the required venting The insert can be installed later The faceplate will normally overlap on top of the finished wall LISTINGS AND CODE APPROVALS This gas component has been tested in accordance wit...

Page 4: ...e g wood metal concrete INSTALLATION Emerald Insert Clearances to Combustibles From Unit Sides A 12 305 mm Unit to Unprotected Mantel B 16 406 mm see Mantel clearance diagram below Unit to Protected...

Page 5: ...E61ZeroClear ance Kit 270 900 We have printed a copy of the contents here for your re view The safety label is located on the top panel NOTE Waterford units are constantly being improved Check the lab...

Page 6: ...tor J Clearance to service regulator vent outlet Canada min 72 1 8m USA min 36 90cm K Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 30c...

Page 7: ...ions given are from the inside of the finished surfaces The ceiling inside the framed enclosure should be a minimum of 55 1 2 1410mm from the base of the plinth 3 For exterior walls use a vapour barri...

Page 8: ...and Base sections upright Slide the Lower Back the section with 4 holes down the inside of Side flanges make sure the 4 holes are closest to the floor see photo Secure with 2 screws on each side and 1...

Page 9: ...pipe over the small vent opening on the base of the adaptor box and secure with a clamp Repeat for the 2nd flex vent pipe Use silicone to seal the connection Left and Right Standoffs in position and...

Page 10: ...ody Secure the Left and Right Panels to the top with 1 screw each Make sure that the outside edges are aligned Fit the assembled Side Top Face Panels to the front of the cabinet and secure with 19 scr...

Page 11: ...other hole Warning Combustiblematerialsmustnotextendinsidethe stand offs on the side top and rear supports For safety reasons do not modify or alter any components of the Kit Any non combustible facin...

Page 12: ...er appliance These venting systems in combination with the E61 Insert and the E61 Zero Clearance Kit 230 900 have been tested and listed as a direct vent heater system by Warnock Hersey The location o...

Page 13: ...outer diameter A vent guard should be used whenever the termination is lower than the specified minimum or as per local codes Maintain a 1 1 4 clearance to combustibles 1 1 2 withFlex Firestopsarereq...

Page 14: ...ons completely togeth er then twist lock one section clockwise approximately one quarter turn until the two sections are fully locked The female locking lugs will not be visible from the outside on th...

Page 15: ...all of the vent pipe Use the two sheet metal screws provided to connect the strips to the pipe section See Dia 4 9 Install wall thimble in the center of the 10 square and attach with wood screws Dia 5...

Page 16: ...Printed in Canada...

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