WaterLogic PUREZZA WL2FL FIREWALL, Manual

Page 1: ...WL2FL FIREWALL MANUAL...

Page 2: ...cation is written for use by these qualified individuals Waterlogic encourages users to learn about products however we believe that product knowledge and service is best obtained by consulting Waterl...

Page 3: ...otTank Wiring 14 Resetting the Hot Tank Overheat HighLimit Safety 15 Hot Tank Descaling 17 Recommended Spares Holding 19 Mini Drawings andParts List 20 Free standing Drawings and Parts List 25 Flow Di...

Page 4: ...roperly earthed outlet Unit should be protected by residual current device RCD having a rated residual operating current not exceeding 30mA Use only Waterlogic supplied power cord Never use extension...

Page 5: ...xperience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that the...

Page 6: ...ricidal treatment of public drinking water or other drinking water which has been tested and deemed acceptable for human consumption by the water provider The system is designed to reduce normally occ...

Page 7: ...es caused by building municipal pumping stations Water block devices and external leak detectors are strongly recommended Locate the unit as close to the water supply and the electrical connections as...

Page 8: ...ctive barrier against microbes like bacteria and mould which may cause odours or staining Large Dispense Area with Recessed Faucet 230mm dispense height with BioCote recessed faucet to protect from cr...

Page 9: ...the Performance Data Sheet NSF ANSI 372 for lead free compliance See the performance data sheet for specific reduction claims System claims vary depending on filters used within the system when using...

Page 10: ...FT CA SPECIFICATIONS ITEM WL2FL Mini WL2FL Free Standing Power Supply 220V 50Hz or 120V 60Hz Water Connection Quick Connect Cold Water Temperature Cold Water Temperature Factory Set Point 5 C 41 F Co...

Page 11: ...118cm 13 5 x 14 5 x 46 Weight dry 26 3 kg 58 pounds 30 kg 66 pounds 32kg 70 pounds ELECTRICAL SPECIFICATIONS 220V TT and ES TT ES COMPONENT POWER approximate POWER approximate Heater 500 Watts 800 Wa...

Page 12: ...Water Select Button followed by the Dispensing Button within 3 seconds For Hot Water Press Hot Water Select Button followed by the Dispensing Button within 3 seconds NOTE Default selection mode is Co...

Page 13: ...fore removing UV Lamp CAUTION UV LAMPS ARE HAZARDOUS Lamps are considered Hazardous Waste andmust be disposed of accordingly Refer to Product MSDS sheet fordetails 3 Clean the Spiral Quartz Sleeve tha...

Page 14: ...t There is a small hole in the side of the tank outlet tube that allows air and water to pass into the vent chamber as it is heated Water in the vent chamber is suctioned back through the outlet tube...

Page 15: ...WL2FL Manual Page 15 Revision AU27 04 2023 HEATER CIRCUIT HOT TANK WIRING...

Page 16: ...on the rear of the hot tank As you look through the condenser coils on the rear of the unit you will see the hot tank located on the right hand side 5 From the front of the Water Treatment System reac...

Page 17: ...top flap of the Protective Metal Box so it snaps back into its original position on the Hot Tank 8 Replace the Lower Front Panel 9 Plug in the Power Cord 10 Turn on the Red Compressor Heater Switch I...

Page 18: ...descaling solution is compatible with stainless and always flush the unit completely Dispose in an environmentally safe manner Materials Needed Personal Protective Equipment Rubber or Nitrile Safety G...

Page 19: ...performing to the customer s satisfaction WARNING HOT WATER The WL2FL Water Treatment System produces Hot Water up to 87 C 189 F Water above 52 C 125 F can cause severe burns or scalding Hot water sh...

Page 20: ...f both 120v and 220v for all our markets Please ensure that you carefully read the information in this manual and forany parts specific to any market refer to your technical agreement or specific part...

Page 21: ...WL2FL Manual Page 21 Revision AU27 04 2023 WL2FL MINI DRAWING AND PARTS LIST...

Page 22: ...ly one wire 4 Power Switch Red No back lights 5 WL2000 Mini Back Panel black texture 6 Cold Thermostat K50B 7 WL2000 Mini Side Panel black texture MINI ONLY 8 JG Bulkhead Connector Union 1 4 1 4 PI120...

Page 23: ...er Bracket 21 15W UV Lamp WL FW Brand with 80mm wire connector 22 WL2 Firewall UV Lamp Fixing Rubber 23 Faucet UV Spiral Quartz 24 WL2 Firewall Mark IV Stainless Assy No internal components 25 JG 3 8...

Page 24: ...l black 35 WL2FL Drip Tray Body black with WL logo 36 10 GAC Inline Filter Assembly for Production 37 Cold Tank Assbl y 2L No UV holder No sub tank 38 WL2FL Mini Inline Fillter Bracket 39 Power Transf...

Page 25: ...CBC Filter for CTO CYST Lead Reduction Carbon Block Not Shown 20 Micron Sediment Filter Not Shown CDS Sensor Wire 2FW Not Shown Thermostat and Overheat Metal Cover Not Shown Overheat with Manual Reset...

Page 26: ...WL2FL Manual Page 26 Revision AU27 04 2023 WL2FL FREE STANDING DRAWING AND PARTS LIST...

Page 27: ...220V 10A with only one wire 4 Power Switch Red No back lights 5 Cold Thermostat K50B 6 WL2 FS Back Panel black texture 7 WL2 FS Side Panel with Handle Hole Black 8 JG Bulkhead Connector Union 1 4 1 4...

Page 28: ...ion for solenoid valve 20 WL2 Filter Bracket 21 2 8 Filter Clip 22 10 GAC Inline Filter Assembly for Production 23 WL2FL Front Down Insert Panel black 24 WL2FL Front Down Trim Silver painted 25 15W UV...

Page 29: ...Firewall Display PCB Universal H C C A CO Vout 2 5V 33 WL2FL H C Silicone Button 34 WL2FL Light pipe for LED 35 WL2FL Front Upper Trim Silver painted 36 FW2 FL Front Upper Panel Black 37 WL2FL H C UI...

Page 30: ...holder No sub tank 50 WL2 Firewall UV Relay PCB Universal H C C A CO 51 WL2 FS Side Panel with Handle Hole Black 52 Wire Condenser Not Shown 1 micron 10 Inline CBC Filter for CTO CYST Lead Reduction C...

Page 31: ...2023 Not Shown Firewall UV Female Wire Connector Not Shown CDS Fixing Rubber Silicon Not Shown Spiral Rubber Buffer Not Shown Wire Connector between Hot Tank and Thermostat Not Shown Wire Harness Set...

Page 32: ...WL2FL Manual Page 32 Revision AU27 04 2023 WL2FL FLOW DIAGRAM COLD ONLY...

Page 33: ...WL2FL Manual Page 33 Revision AU27 04 2023 COLD AND AMBIENT...

Page 34: ...WL2FL Manual Page 34 Revision AU27 04 2023 HOT AND COLD...

Page 35: ...ge 35 Revision AU27 04 2023 WL2FL ELECTRICAL DIAGRAM DANGER HIGH VOLTAGE ELECTRICAL HAZARD PCB Printed Circuit Board contains High Voltage Only trained and qualified technicians should attempt livetes...

Page 36: ...WL2FL Manual Page 36 Revision AU27 04 2023...

Page 37: ...WL2FL Manual Page 37 Revision AU27 04 2023 120V 60Hz Power Source 120V 60Hz 120V 60Hz...

Page 38: ...Power Source 120V 60Hz 120V 60Hz 120V 60Hz WL2FL Manual Page 40 Revision EU07 07 17...

Page 39: ...e Sanitizing Sanitize Aquadosa or other approved sanitizing cleaner throughout the cold and or ambient circuits Follow all instructions on the sanitizer and flush with fresh water through the faucet u...

Page 40: ...s upon your water quality and your water usage For example if there is a lot of sediment and or particles in your water then you will have to change your filters more frequently than a location with l...

Page 41: ...IS NOT REQUIRED Water in the hot circuit is not sanitary until the temperature exceeds 77 C 171o F for at least 5 minutes UV System Functional Test WARNING ULTRAVIOLET RADIATION Protect your skin and...

Page 42: ...off Draw a glass of cold water and verify it is has chilled to propertemperature Heater Test 22 Always ensure tanks are full of water before turning on the heater or the overheat High Limit will open...

Page 43: ...water Disable Cold and Hot Tanks 1 Turn off the Red Heater and Compressor Power Switch O OFF to disablethe Heater and Compressor 2 Dispense 2 Litres gallon of water through the Hot Tank to cool thewat...

Page 44: ...ld and Hot Tanks 8 Turn off the Red Heater and Compressor Power Switch O OFF to disablethe heater and compressor 9 Dispense 2 Litres 1 gallon of water through the hot tank to cool thewater temperature...

Page 45: ...C 100 F or below 2 C 35 F Install indoors and keep unit away from excessive humidity Never expose to freezing temperatures Ensure there is adequate clearance around the unit to allow refrigeration sy...

Page 46: ...on Hot tank is nowfull CAUTION NEVER TURN ON HEATER BEFORE FILLING HOTTANK Red Compressor Heater Switch must be in the O OFF position while the hot tank is empty Damage could occur within one minute a...

Page 47: ...ow 1 x 63058 103988 brass tee 1 x 54011 104115 ball valve 1 x 52028 104177 dual check valve 2 Serialised Unit 3 Diamond Flow Filter and Head Options to above PLV RMC PVDC50 dual check valve 350 kpa PL...

Page 48: ...d water in the Leak Tray and willshut down inlet solenoid Possible Reason Solution Water is present in the Bottom Tray causing the leak detection to trigger Leak Detection is on the Mini Model only Re...

Page 49: ...ose of UV Check UV System 1 If Ballast Indication Light is Green the system should be operational Ensure UV lamp is on Replace Lamp If lamp is replaced and problem persists replace UV Sensor 2 If Ball...

Page 50: ...Page 52 Revision AUS 04 23 3 FAULT CODE No LED Light Possible Reason Solution Power Problem Check for power disruption LED Light is out Check that the PCB LED is operational replace PCB as necessary...

Page 51: ...r Power Switch won t light and the Red LED onthe Front won t light Possible Reason Solution Circuit Breaker Check the Circuit Breaker Fuse is Blown Replace Fuse Defective Loose Power Cord Check that P...

Page 52: ...ace Front PCB Defective Red Heater Compressor Switch Replace Red Heater Compressor Switch 3 Compressor Runs But Does Not Chill Possible Reason Solution Condenser is dirty Clean the condensing coil of...

Page 53: ...d Heater Compressor Switch on I ON Compressor Starting Circuit Turn Red Heater Compressor Switch off O OFF Remove the compressor cap on side of the compressor Disconnect the black and red terminal con...

Page 54: ...out of Faucet Vent Hole 7 Restricted Flow of Hot Water 8 Hot Water Drip out of Faucet 9 Dispenses Hot and Cold Water at the same time 10 No cold water available 11 Water does not dispense from unit 1...

Page 55: ...solenoid to activate not button click Adjust water pressure to 2 5 3bar Loose or bad connection on the Front Dispensing PCGB or Solenoid Connector Check that they are connected properly and tightened...

Page 56: ...t button click Adjust water pressure to 2 5 3bar Bad Display PCB Replace Main PCB Part Number EN 6126 A Debris in the Solenoid Inspect Solenoid for debris and clean out as needed Dispensing Button Stu...

Page 57: ...and press the dispense button Does the solenoid open without water pressure to the unit Listen for solenoid to activate not button click Adjust water pressure to 2 5 3bar Improper tubing attachment f...

Page 58: ...he Waterlogic com website for more information Tubing is creased or has a kink in it Inspect and replace tubing as necessary Faucet nipple screen mesh has obstruction s Unscrew faucet nipple from fauc...

Page 59: ...ANSION SLIT The Hot Tank Outlet Tube has a Restrictor in its base This ensures the reservoir is always full by allowing more water in than out There is a small hole in the side of the Hot Tank Outlet...

Page 60: ...er Check Hot Solenoid Dispense cold water and visually inspect tubing for water flow from both tanks Check Cold Solenoid Disconnect Elbow from outlet of Cold Solenoid Select hot water and dispense qui...

Page 61: ...nnection s on the Display PCB Turn power off unplug the WL2FL Water Treatment Systemand visually inspect solenoid connections into the Display PCB Verify the soldering points on connections are secure...

Page 62: ...ly valve Open the water supply valve The unit is not properly plugged into electrical outlet Check electrical outlet connection or for blown circuit breaker Red Heater Compressor Switch button on unit...

Page 63: ...d wires on PCB red and blue connections If water now dispenses from the opposite side this is an indication that there is a PCB problem Replace PCB Solenoid If both the Water Pressure and PCB have bee...

Page 64: ...te not button click Adjust water pressure to 2 5 3bar Cold or Hot Water solenoid valve malfunction Inspect valve components for proper function Replace as necessary Obstruction in solenoid housing is...

Page 65: ...ure Regulator Should be 2 5 3bar Use Pressure Regulator The correct input water pressure is critical to the performance of the unit to allow solenoids to open Outgoing Flow Rate Verify the outgoing Fl...

Page 66: ...cet The inlet solenoid controls flow into the tanks The tanks will depressurize once the dispense button is released the inlet solenoid closes A small amount of water will Run On through the faucet as...

Page 67: ...lution is compatible with stainless and always flush the unit completely Dispose in an environmentally safe manner Materials Needed Personal Protective Equipment Rubber or Nitrile Safety Gloves and Pr...

Page 68: ...roduces Hot Water up to 87 C 187 F Water above 52 C 125 F can cause severe burns or scalding Hot water should be dispensed carefully into insulated container to avoidinjury MUST REPLACE HOT TANK 3 5 Y...

Page 69: ...ut Run Compressor for at least ten minutes If Condenser is not warm then refill the refrigerant Compressor problem If Compressor is not running repair or replacement is needed Note The Waterlogic Fire...

Page 70: ...his Troubleshooting Section The WL2FL Water Treatment System does NOT have Extra Hot capability and the maximum hot temperature is 87 C 189 F It typically takes 10 minutes for the 500W to heat the 1 5...

Page 71: ...Tank Visually inspect wire leads gong to the hot tank confirm proper connections to the heating elements Hot tank life is 3 5 years depending on usage Heating Coil Not Heating Turn Power off Drain hot...

Page 72: ...on the rear of the Hot Tank Looking through the condenser coils on the rear of the unit you will see the Hot Tank located on the right hand side 5 From the front of the Water Treatment System reach u...

Page 73: ...op flap of the Protective Metal Box so it snaps back into its original position on the Hot Tank 8 Replace the Lower Front Panel 9 Plug in the Power Cord 10 Turn on the Red Compressor Heater Switch I O...

Page 74: ...Warning Take extreme caution when working with electricity safe isolation processes MUST be followed before carrying out any retrofit work Do not operate if damaged If the machine or supply cord is d...

Page 75: ...sition away from any water or trip hazard locations It is recommended to place in your tool bag For Mini Models only Using appropriate personal protective equipment drill 17mm hole into the back of th...

Page 76: ...to ensure the correct pedal matches with the correct water option Place the pedals either side of the machine and carefully feed the foot pedal harnesses through the grommet Connect the pedal harness...

Page 77: ...out by ANYONE who is not experienced or trained on Waterlogic systems Warning Take extreme caution when working with electricity safe isolation processes MUST be followed before carrying out any retro...

Page 78: ...ncluded in the IR Module Kit Item Number QTY Description 1 1 IR Module 2 1 UI Label 3 1 Double sided tape for attachment 4 1 IR Module wire trunking 150mm 5 2 Cable tie with mount 6 1 Power adaptor 7...

Page 79: ...ace in your tool bag For Mini Models only Using appropriate personal protective equipment drill 17mm hole into the back of the machine as per below location Take extreme caution while doing this task...

Page 80: ...er options is used in the correct machine for example Hot and Cold IR module is used with a Hot and Cold model When connecting the IR module to the PCB ensure Hot is connected to Hot and Cold is conne...

Page 81: ...WL2FL Manual Page 83 Revision AUS 04 23...