WaterLogic WL1000GF MAX, Manual

Page 1: ...WL1000GF MAX MANUAL...

Page 2: ...ions Waterlogic and Authorized Waterlogic Dealers employ trained service personnel who are experienced in the installation function and repair of Waterlogic equipment This publication is written for u...

Page 3: ...s 11 Installation Rail 12 PCB Wire Drawings 13 Recommended Spares Holding 14 LED Indicator Lights 15 Programming 16 Hot Tank Descaling 18 Faucet Service 20 Resetting the Hot Tank Overheat High Limit S...

Page 4: ...rthed outlet Unit should be protected by residual current device RCD having a rated residual operating current not exceeding 30mA Use only Waterlogic supplied power cord Never use extension cords or p...

Page 5: ...obiological contamination potential bacterial growth Sanitise before use to eliminate any potential microbiological contaminates CAUTION INDOOR USE ONLY Intended for household use only Never expose to...

Page 6: ...tray are infused with an exclusive additive called BioCote BioCote provides an effective barrier against microbes like bacteria and mould which may cause odours or staining Large Dispense Area with Re...

Page 7: ...d contain no harmful BPA plastics NSF ANSI 61 Certified Drinking Water System Components NSF ANSI 372 Drinking Water System Components Lead Content CSA B483 1 Drinking Water Treatment Systems This Sys...

Page 8: ...er Reservoir Size 4 Liter Cold Tank and 11 2 Cold Tank Reservoir Total of 15L Ice Cold water capacity Hot Water Temperature Hot Water Temperature Factory Set Point 85 C 185 F Adjustable 80 C 93 C 176...

Page 9: ...x 459 x 419 x 1231 cm 181 x 165 x 485 inches Weight dry 32 kg 70 5 pounds ELECTRICAL SPECIFICATIONS ELECTRICAL SUPPLY 220 240V 50Hz 13 Amp Service Resistance COMPONENT POWER approximate AMP DRAW appro...

Page 10: ...te receptacle under the Hot or Cold areas for dispensing water For Hot Water 1 Press and hold down the Red Hot Safety Button LEFT handside 2 Press the Red Hot Dispense Button RIGHT hand side Both butt...

Page 11: ...e Quartz Sleeve that surrounds the UV lamp witha non abrasive cloth descaling solution or ultrasonic bath if needed when changing UVLamps CAUTION UV SYSTEM IS FRAGILE Never handle the UV lamp or Quart...

Page 12: ...ement Australian Installation in accordance with AS NZS 3500 1 and AS NZS 3500 2 1 K001 Install kit as above 1 x 63058 brass tee 1 x 54011 ball valve 1 x 52028 Kemflow dual check valve 2 Serialised Un...

Page 13: ...WL1000GF MAX Manual Page 13 Revision 10 7 2017 MAIN PCB WIRE DRAWING...

Page 14: ...5 L00 00 1 Hot Water Safety Push Button PL 1265 1 Hot Water Push Button PL 1262 1 Middle Button PL 0169 L00 03 1 Cold Water Push Button PL 0148 L00 00 1 Drip Tray Grill PL 1270 C 2 Drip Tray Body PL 1...

Page 15: ...WL1000GF MAX Manual Page 15 Revision 10 7 2017 LED INDICTATOR LIGHTS WL1000GF MAX is chilling water and the Compressor is ON WL1000GF Max has detected a leak Please see fault finding...

Page 16: ...Page 16 Revision 10 7 2017 PROGRAMMING INSTRUCTIONS PROGRAMMING DPI DIP SET UP COLD WATER TEMPERATURE Cold Temperature Factory Setting 5 C 41 F DIP SET UP HOT WATER TEMPERATURE Hot Temperature Factory...

Page 17: ...your water usage For example if there is a lot of sediment and or particles in your water then you will have to change your filters more frequently than a location with little to no sediment Be sure t...

Page 18: ...fety Data Sheet for specific requirements of each product CAUTION STAINLESS STEEL TANK DESCALING The Hot Tank is made from stainless steel Ensure descaling solution is compatible with stainless and al...

Page 19: ...ucets are descaled during thisprocess WARNING HOT WATER HAZARD Unit Produces Very Hot Water and Steam Always use insulated and chemically compatible containers and let unit cool down before draining t...

Page 20: ...the faucet by undoing the retainingnut 2 Once disassembled from the body check the rubber boot has no signs of any debris or damage There is a chance that carbon deposits from the filter can get caugh...

Page 21: ...emove 4 Phillip Screws from the Access Panel on rear of unit and Lower Access Panel 4 Locate protective metal box on rear of Hot Tank Push down on top of metal box to access the two Overheat Reset Dev...

Page 22: ...er Switch CAUTION NEVER TURN ON HEATER BEFORE FILLING HOTTANK Red Heater and Compressor Power Switch must be in the O OFF position while the Hot Tank is empty Damage could occur within one minute and...

Page 23: ...WL1000GF MAX Manual Page 22 Revision 10 7 2017 WL1000GF MAX DRAWINGS AND PARTS LISTS Yellow Consumables Green Recommended spare parts...

Page 24: ...WL1000GF MAX Manual Page 23 Revision 10 7 2017 WL1000GF MAX DRAWINGS AND PARTS LISTS Wetted Drawing Yellow Consumables Green Recommended spare parts...

Page 25: ...Micron Lead and Cyst Reduction Inline Filter Optional FW 0063 IL WLT Not Shown Sediment Block 10 Sediment 20 Micron Inline Filter Optional FW 0053 IL WLT 5 Overheat with Manual reset 221 F 105 C Recom...

Page 26: ...r Safety Push Button Recommend stocking 1 each per every 10 units purchased PL 1265 13 Hot Water Push Button Recommend stocking 1 each per every 10 units purchased PL 1262 14 Middle Button Recommend s...

Page 27: ...ry 10 units purchased PU 4100 22 UV Lamp Ballast 220V 50Hz Recommend stocking 1 each per every 10 units purchased EL 5044CN 23 Black Top Cover Recommend stocking 1 each per every 10 units purchased PL...

Page 28: ...ted Circuit Board PCB Cover ST 0143 L00 00 35 Top Front Panel for Drip Tray Request to be shipped with Hot Water Safety Sticker P JN LP 7169 WLCP PN 12 1001 PL 1255 35 1 Hot Water Safety Sticker LP 71...

Page 29: ...et ST 8315 42 Power Adaptor EL 0126 L00 00 43 Pump Bracket ST 0173 L00 00 44 Rail Bracket Left ST 0171 L00 00 45 Bottom Base ST 0174 L00 00 46 Side Panel Bracket ST 8229 47 Leak Tray PL 0149 L00 00 48...

Page 30: ...noid Valve Cover ST 8233 55 Reservoir Thermal Insulation PL 0090 L00 BL 56 3 Gallon Plastic Reservoir PL 1258 57 Bulkhead Union x John Guest P N PI1208S PU 4028 A 58 JG Stem Elbow Connector 1 4 1 4 Ac...

Page 31: ...ccess Metal Cover ST 0181 L00 00 68 Back Panel ST 8210 69 Drain Valve Body for 5 16 14 5011 includes Drain Valve Body and Cap See 81 CT 2031 A 70 Drain Valve Nut for and 5 16 CT 2082 71 Wire Condenser...

Page 32: ...ctor 1 4 PI0308S Purchase from John Guest 81 Drain Valve Cap for 5 16 14 5011 includes Drain Valve Body and Cap See 69 CT 202814 82 JG Non Return Valve 1 4 1 4SCV PU 4057 83 Silicon Elbow Tube Pipe 25...

Page 33: ...WL1000GF MAX Manual Page 32 Revision 10 7 2017 Water WL1000GF MAX WATER FLOW DIAGRAM Inlet Solenoid Valve...

Page 34: ...ual Page 33 Revision 10 7 2017 WL1000GF MAX ELECTRICAL DIAGRAM DANGER HIGH VOLTAGE ELECTRICAL HAZARD PCB Printed Circuit Board contains High Voltage Only trained and qualified technicians should attem...

Page 35: ...ls Needed Personal Protective Equipment Rubber or Nitrile Safety Gloves and ProtectiveEyewear Phillips Screwdriver Sanitiser Aquadosa Or equivalent 5 25 SodiumHypochlorite Unused sponges or paper towe...

Page 36: ...Caps at rearof WL1000GF MAX Do not reinstall the Drain Valve Nuts at this time 8 With a minimum of 10 litres of clean water rinse out the Reservoir Tankto remove all sanitiser 9 Clean Reservoir Lid wi...

Page 37: ...mounts on the rails just above the compressor Route the RO drain line through the port that is protected by the rubber grommet on the back of the machine Red Compressor Heater Switch must be in the O...

Page 38: ...ter Following this precaution prevents exposing personnel and equipment drains catch basin etc to scalding hot water Disable Cold and Hot Tanks 1 Turn off the Red Heater and Compressor Power Switch to...

Page 39: ...excessive humidity Never expose to freezing temperatures Ensure there is adequate clearance around the unit to allow refrigeration system condenser to dissipate heat Warmer environments require more c...

Page 40: ...EATER BEFORE FILLING HOTTANK Red Heater and Compressor Power Switch must be in the O OFF position while the Hot Tank is empty Damage could occur within one minute and the overheat high limit will requ...

Page 41: ...onnect before removal 8 Move the Waterlogic WL1000GF MAX Water Treatment System into its final operating position Be sure that a minimum of 50mm clearance ismaintained around both the sides and the ba...

Page 42: ...eat High Limit Safety 1 Cold Sensor Fault Alarm User Interface Blue Chilling LED flashing Compressor is OFF and unit will alarm 20 times The factory Cold Water temperature set point is 5 C 41 C The Th...

Page 43: ...re ambient water to the 85 C set point Possible Reason Solution Hot Water Thermistor Check continuity of thermistor with multimeter Replace Thermistor as needed 3 Filter Service Alert Alarm User Inter...

Page 44: ...e 43 Revision 10 7 2017 4 Pump Fault Alarm User Interface Green Power LEDflashing Pump is Off Compressor Off UV Lamp and Ballast are OFF Possible Reason Solution Pump ran for over 8 hours Power Off Ma...

Page 45: ...d Verify the building electrical supply to the WL1000GF MAX Water Treatment System unit is on Verify the power cord is plugged in Verify the power indicator light is on Test the fuse Start normal elec...

Page 46: ...le Reason Solution Red Heater and Compressor Power Switch button on unit is in the off position Turn Red Heater and Compressor Power Switch on I ON Compressor Starting Circuit Turn Red Heater and Comp...

Page 47: ...Dispense Buttons Stick Included in this section are the Draining Instructions 1 Hot Water flows Cold Water does not flow Possible Reason Solution Cold tank frozen Disconnect power supply for one hour...

Page 48: ...at the recommended 2 7 to 4 Bar for WL1000GF MAX Water Treatment System to operate properly Check with pressure regulator Filter or Membrane blockage Verify that the Reverse Osmosis filters or membran...

Page 49: ...isplay PCB Verify the soldering points on connections are secure into the board Remove the PCB to inspect the front of the board Solenoid Valve is Malfunctioning Inspect valve components for proper fu...

Page 50: ...et back together replace reservoir and fill unit If faucet continues to drip replace the faucet 7 Dispense Buttons Stick Possible Reason Solution Dirt or Foreign material is filling the gap around the...

Page 51: ...er Following this precaution prevents exposing personnel and equipment drains catch basin etc to scalding hot water Disable Cold and Hot Tanks 1 Turn off the Red Heater and Compressor Power Switch to...

Page 52: ...eature to ensure the tank does not overheat Overheat will click when pushed The overheat is automatically reset when pressed See Resetting the Hot Tank Overheat or High Limit Safety Instructions that...