WaterLogic WL3 FX, Manual

Page 1: ...Bass Pro Drive Grapevine TX 76051 800 288 1891 www waterlogicdealers com Tech Portal Website techportal waterlogic com Waterlogic International LTD Global Headquarters Grenfell Road Maidenhead Berkshi...

Page 2: ...ned service personnel who are experienced in the installation function and repair of this equipment This publication is written for use by these qualified individuals Waterlogic encourages users to le...

Page 3: ...t Components Consumables 18 Countertop Drawings and Parts List 19 Tower Drawings and Parts List 32 Counter Top Flow Diagram 46 Tower Flow Diagram 47 Adjusting Cold Water Set Point 48 Electrical Schema...

Page 4: ...erated installed or maintained The installation maintenance sanitizing and any repair must be performed by qualified persons trained by Waterlogic International or their approved distributors only Do...

Page 5: ...mination potential bacterial growth Always sanitize before use to eliminate any potential microbiological contaminates CAUTION INDOOR USE ONLY Intended for Household Use Never expose to direct sunligh...

Page 6: ...tapped and held to dispense Hot Water Note there is a 2 second delay until hot water begins flowing It will default back to the Cold selection after 3 seconds of inactivity to prevent accidental disp...

Page 7: ...d breakthrough The Firewall the most comprehensive UV purification system for point of use water treatment systems ever developed The Waterlogic Firewall component has been tested and certified by the...

Page 8: ...This filter must remain installed in the WL350 to maintain these certifications Energy Star Certified The WL3 FX Water Treatment System has been tested and certified to the Energy Star a US Environme...

Page 9: ...int 5 C 41 F Adjustable 1 1 12 2 C 34 54 F Cold Tank Size Tower 4 Liters 1 1 Gallons Counter Top 2 Liters 53 Gallons Hot Water Temperature 87 C 189 F Factory Set Point 92 C 198 F Extra Hot Factory Set...

Page 10: ...g 52 9 pounds 27 kg 59 5 pounds Counter Top is 17 75 in tall and may not fit between countertops and cabinets Check installation to ensure adequate clearance ELECTRICAL SPECIFICATIONS ELECTRICAL SUPPL...

Page 11: ...tra Hot Water Press and Hold the Hot Dispense Icon for 10 seconds to activate the heater LED will flash slowly until water is Extra Hot When the LED stops flashing repeat the dispense operation for Ho...

Page 12: ...c for evaluation The form is available at www waterlogic us Supporting documentation must include but is not limited to proof of purchase installation date failure date and supporting installation and...

Page 13: ...lean the quartz sleeve that surrounds the UV lamp with a non abrasive cloth descaling solution or ultrasonic bath if needed when changing UV lamps CAUTION UV SYSTEM IS FRAGILE Never handle the UV lamp...

Page 14: ...ternal start run capacitor LG Compressor with External Start Run Capacitor External Capacitor LG CSB035 LJCM Compressor Part CO 0017 L00 00 LG Compressor 120V CSB035LJCM PTC Relay Part CO 0018 L00 00...

Page 15: ...the vent chamber as it is heated Water in the vent chamber is suctioned back through the outlet tube vent hole when water is dispensed Expansion of water as it is heated in the reservoir will push th...

Page 16: ...AUTION STAINLESS STEEL TANK DESCALING The Hot Tank is made from stainless steel Ensure descaling solution is compatible with stainless and always flush the WL3 FX Water Treatment System completely Dis...

Page 17: ...stem is performing to the customer s satisfaction WARNING HOT WATER HAZARD The WL3 FX Water Treatment System Produces Hot Water and Steam Always use insulated and chemically compatible containers and...

Page 18: ...equired Local water conditions will determine proper filter type and maintenance schedule FT 0053 IL WLT CAUTION Use only Waterlogic Replacement parts that can be obtained from Waterlogic or an Author...

Page 19: ...WL3 FX Manual Page 19 Revision 7 27 2022 WL3 FX COUNTER TOP DRAWING AND PARTS LIST Yellow Consumables Green Recommended spare parts Wetted Parts Drawing...

Page 20: ...dd 2 holes for Culligan filter head Black 3 N A PL 1293 Rubber O ring for GF Side Panel Drain Hole 4 EL 0061 L00 00 EL 0061 L00 00 Socket for Plug Connection V0 class 5 10 3014 EL 5053 Fuse Holder Fus...

Page 21: ...Transformer 120v 2A for Cube 11 12 8315 EN 0008 L01 00 15w Electronic Ballast 120V 60Hz v3 12 N A ST 0064 L00 00 WL3 Countertop HCA upper base panel 13 PU 4008 PU 4008 JG Reducing Elbow 1 4 14 N A N A...

Page 22: ...90 IA0 00 13W LTFW XTM UV Lamp 300 14 5 N A FW 0046 I00 00 WL3 Micro FW AL housing with Bracket mirror no gauze India 14 6 AK 0064 N A UV Sensor With Wire 14 7 15 PL 1382 PL 1382 WL3 Hot Water Faucet...

Page 23: ...JG Equal Elbow 1 4 20 PU 0017 I00 00 PU 0017 I00 00 MS DC Solenoid Valve SWV24 01 21 PU 4008 PU 4008 JG Equal Elbow 1 4 22 PU 4008 PU 4008 JG Equal Elbow 1 4 23 PU 0017 I00 00 PU 0017 I00 00 MS DC So...

Page 24: ...017 I00 00 MS DC Solenoid Valve SWV24 01 28 PU 4008 PU 4008 JG Equal Elbow 1 4 29 PU 0017 I00 00 PU 0017 I00 00 MS DC Solenoid Valve SWV24 01 30 PU 4008 PU 4008 JG Equal Elbow 1 4 31 N A ST 8287 3min...

Page 25: ...L 36 10 4029 HT 3024 Hot Tank Pipe 120V 500W UVF2 1 5L 36 1 10 3030 HT 3002 Hot Tank Thermistor 37 10 3083 ST 8016 Unit Control Rubber Feet WL3000 38 N A ST 0328 L00 00 WL3 Countertop Mini Left Side P...

Page 26: ...ote 42 PL 0029 L00 BL PL 0029 L00 BL WL3 Drip Tray Grill Black with Biocote 43 N A LP 0535 L00 00 WL3 HCA Countertop UI Label 44 N A PL 1379 WL3 Button Cover for LED Diffuser 45 N A PL 0292 L00 BL WL3...

Page 27: ...L3 Hot Water Faucet 50 N A ST 0329 L00 00 WL3 Countertop Right Side Panel 51 N A CO 0047 L00 00 WL3 Countertop Condenser 52 PU 4028 PU 4028 JG Bulkhead Union 1 4 x1 4 53 PU 4031 PU 4031 1 4 PE Pipe 54...

Page 28: ...4008 JG Equal Elbow 1 4 58 PU 0017 I00 00 PU 0017 I00 00 MS DC Solenoid Valve SWV24 01 59 PU 4008 PU 4008 JG Equal Elbow 1 4 60 PU 4031 PU 4031 1 4 PE Pipe 61 PU 4011 PU 4011 JG Equal Tee 1 4 62 PU 00...

Page 29: ...ipe 65 PU 4011 PU 4011 JG Equal Tee 1 4 66 PU 4031 PU 4031 1 4 PE Pipe 67 PU 4008 PU 4008 JG Equal Elbow 1 4 68 N A N A Firewall Assembly 69 PU 4031 PU 4031 1 4 PE Pipe 70 PU 4011 PU 4011 JG Equal Tee...

Page 30: ...pe 74 PU 4008 PU 4008 JG Equal Elbow 1 4 75 CT 0002 I00 00 CT 0002 I00 00 Cold Tank Assembly 4L No UV holder No sub tank FW 76 PU 4010 PU 4010 JG Equal Straight Connector 1 4 77 PU 4031 PU 4031 1 4 PE...

Page 31: ...lve SWV24 01 81 PU 4007 PU 4007 JG Reducing Elbow 5 16 1 4 82 PU 4014 PU 4014 JG LLDPE Tube Blue 8mm 83 10 4029 HT 3024 Hot Tank 84 PL 4064 L00 00 PL 4064 L00 00 Silicone Pipe 5 16 Non WRAS 85 PL 4064...

Page 32: ...WL3 FX Manual Page 32 Revision 7 27 2022 WL3 FX TOWER DRAWING AND PARTS LIST Wetted Parts Drawing...

Page 33: ...k 3 10 3009 EL 5005 Switch Heater Compressor Green 4 12 5600 EL 5019 A Power Switch Red No back lights 5 10 3014 EL 5053 Fuse Holder Fuse 110V 15A with only one wire chiller3 Io 6 EL 0061 L00 00 EL 00...

Page 34: ...ck 11 10 3083 ST 8016 Unit Control Rubber Feet WL3000 12 CO 0020 L00 00 CO 0020 L00 00 LG Compressor 120V R134A CSB035LJCM 13 12 1602 ST 8035 Down Base White WL650 universal as ST 8011 14 PU 4008 PU 4...

Page 35: ...0 PU 0017 I00 00 MS DC Solenoid Valve SWV24 01 19 PU 4011 PU 4011 JG Equal Tee 1 4 20 PU 4011 PU 4011 JG Equal Tee 1 4 21 PU 0017 I00 00 PU 0017 I00 00 MS DC Solenoid Valve SWV24 01 22 PU 4008 PU 4008...

Page 36: ...20 1010 PU 4161 2 8 Filter Clip 28 PU 4008 PU 4008 JG Equal Elbow 1 4 29 FT 0053 FT 0035 FT 0063 FT 0053 FT 0035 FT 0063 WL Inline Filter 30 PL 0020 L00 BL PL 0020 L00 BL WL3 front down panel Black N...

Page 37: ...WL3 Front Upper Button Cover 35 PL 0017 L00 BL PL 0017 L00 BL WL3 Front upper panel Black FW Logo 36 EN 6139 EN 6139 WL3 LED PCB 37 N A EN 0135 L00 00 WL3 NEW HCA UI PCB 38 N A ST 0331 L00 00 WL3 HCA...

Page 38: ...A PL 1293 Rubber O ring for GF Side Panel Drain Hole 43 EL 0016 L00 EL 0016 L00 00 Power Transformer 120V 2A 44 EN 0008 LA1 00 EN 0008 LA1 00 13W 15W Electronic Ballast 120V 60Hz 45 PU 4008 PU 4008 J...

Page 39: ...FW4 Spiral Buffer Rubber 47 4 10 8075 CT 2090 IA0 00 13W LTFW XTM UV Lamp 300 47 5 N A FW 0032 I00 00 WL3 FS Firewall AL Mark VI Mirror No Gauze with Bracket IND 47 6 AK 0064 N A UV Sensor with Wire 4...

Page 40: ...Hot Tank Thermistor 51 N A ST 0034 L00 00 Upper base HCA 52 N A ST 8287 3minutes UV Timer PCB Fixing Bracket 53 N A EN 0134 L00 00 WL3 NEW HCA MAIN PCB 54 PU 4011 PU 4011 JG Equal Tee 1 4 55 PU 0017...

Page 41: ...JG Bulkhead Union 1 4 x1 4 59 PU 4031 PU 4031 1 4 PE Pipe 60 PU 4008 PU 4008 JG Equal Elbow 1 4 61 FT 0053 FT 0035 FT 0063 FT 0053 FT 0035 FT 0063 WL Inline Filter 62 PU 4008 PU 4008 JG Equal Elbow 1...

Page 42: ...ow 1 4 66 PU 4031 PU 4031 1 4 PE Pipe 67 PU 4011 PU 4011 JG Equal Tee 1 4 68 PU 0017 I00 00 PU 0017 I00 00 MS DC Solenoid Valve SWV24 01 69 PU 4008 PU 4008 JG Equal Elbow 1 4 70 PU 4031 PU 4031 1 4 PE...

Page 43: ...ow 1 4 74 N A N A Firewall Assembly 75 PU 4031 PU 4031 1 4 PE Pipe 76 PU 4011 PU 4011 JG Equal Tee 1 4 77 PU 0017 I00 00 PU 0017 I00 00 MS DC Solenoid Valve SWV24 01 78 PU 4008 PU 4008 JG Equal Elbow...

Page 44: ...PU 4010 JG Equal Straight Connector 1 4 83 PU 4031 PU 4031 1 4 PE Pipe 84 PU 4008 PU 4008 JG Equal Elbow 1 4 85 PU 0017 I00 00 PU 0017 I00 00 MS DC Solenoid Valve SWV24 01 86 PU 0017 I00 00 PU 0017 I...

Page 45: ...age 45 Revision 7 27 2022 89 10 4029 HT 3024 Hot Tank 90 PL 4064 L00 00 PL 4064 L00 00 Silicone Pipe 5 16 Non WRAS 91 PL 4064 L00 00 PL 4064 L00 00 Silicone Pipe 5 16 Non WRAS 92 PL 1382 PL 1382 WL3 H...

Page 46: ...WL3 FX Manual Page 46 Revision 7 27 2022 WL3 FX COUNTER TOP WATER FLOW DIAGRAM...

Page 47: ...WL3 FX Manual Page 47 Revision 7 27 2022 WL3 FX TOWER WATER FLOW DIAGRAM...

Page 48: ...ew under the decal at the rear of the unit Remove the red portion of the Cold Tank Temperature label to access the adjustment screw The factory set point is 41 F and is indicated by the dot on sheet m...

Page 49: ...ual Page 49 Revision 7 27 2022 WL3 FX ELECTRICAL DIAGRAM DANGER HIGH VOLTAGE ELECTRICAL HAZARD PCB Printed Circuit Board contains High Voltage Only trained and qualified technicians should attempt liv...

Page 50: ...WL3 FX Manual Page 50 Revision 7 27 2022 WL3 FX ELECTRICAL DIAGRAM SUPPLEMENT...

Page 51: ...ective Eyewear Phillips Screwdriver Temperature Gage Water Pitcher or Container to collect water from the faucet 5 gallon container or drain basin Sanitizer Household Bleach 5 25 Sodium Hypochlorite o...

Page 52: ...ing chemicals Refer to Material Safety Data Sheet for specific requirements of each chemical product Take all necessary precautions to prevent sanitizer from contacting eyes clothing and any other sur...

Page 53: ...ute and remove the sanitizer from the cold circuit You can use chlorine test strips to evaluate the water 11 Once the sanitizer odor taste has been flushed out of the cold side of the machine the sani...

Page 54: ...raw a glass of cold water and verify it has been chilled to proper temperature Heater Test 17 Always ensure tanks are full of water before turning on the heater or the overload high limit will open an...

Page 55: ...Gallon of water through the hot tank to cool the water temperature in the hot tank and avoid burns WARNING HOT WATER The WL3 FX Water Treatment System produces Hot Water up to 87 C 188 F Water above...

Page 56: ...ompressor Power Switch O OFF to disable the heater and compressor 2 Dispense 2 liters of water through the Hot Tank to cool the water temperature in the hot tank and avoid burns WARNING HOT WATER The...

Page 57: ...se to direct sunlight heat sources or ambient air temperature above 38 C 100 F or below 2 C 35 F Install indoors and keep unit away from excessive humidity Never expose to freezing temperatures Ensure...

Page 58: ...w is obtained release the dispensing button Cold tank is now full 5 Fill the Hot Tank Hold a container under the dispensing faucet Double press and hold the Hot Dispense Button until a continuous flow...

Page 59: ...ment System has reached its Cold Temp Set Point Temperature the compressor will cycle off 12 Once the WL3 FX Water Treatment System is at the target temperature s sample the water to ensure water meet...

Page 60: ...ont panel buttons Cold Dispense Hot Select or Room Select must be pushed To disable Energy Saver Mode see Page 59 LED Color Remarks Power Green Always lit while machine is on Will turn off in Sleep Mo...

Page 61: ...ONE THE CHANGE WILL NOT BE RECOGNIZED Note the DIP switches on the main PCB the one mounted to the back side of the front upper panel To DISABLE the energy saver DIP 2 must be switched from ON to OFF...

Page 62: ...ill begin blinking This warning indicates that the filters need to be changed and will continue until the timer has been reset OR the Filter Timer has been set to NONE To reset the filter timer simply...

Page 63: ...WATER IN IT before the Green heater compressor switch is turned on Heating without water can damage the tank and the machine If this occurs disconnect the machine from power for 10 seconds to allow t...

Page 64: ...connection cutting power from the heating element The Overload Thermostat will have to be manually reset to continue normal operation of the Hot Tank The photos below outline how to access and reset t...

Page 65: ...ing slightly pull the panel away from the front of the machine enough to give room to fit your hand inside the front of the machine Locate the Overload Thermostat on the front of the Hot Tank has a br...

Page 66: ...Replace Fuse Defective Loose Power Cord Check that power cord is properly plugged in If it is properly plugged in use a different power cord to verify Failed Power Line Noise Filter Electro Magnetic I...

Page 67: ...tch button on unit is in the off position Turn Green Heater and Compressor Switch on I ON Compressor Starting Circuit Turn Green Heater and Compressor Switch off O OFF Remove the compressor cap on sid...

Page 68: ...9 Liters 0 5 gallons per Minute 7 Hot Water Intermittently Forced Through the Faucet or a Dual Stream Out of the Faucet 8 Hot Water coming out of both the Faucet and the Vent Hole 9 Hot Water Drip out...

Page 69: ...ial is filling the gap around the push buttons Inspect the push buttons and clean surrounding area Inspect faucet assembly inside the unit and clean as necessary 2 Water does not dispense from Unit Po...

Page 70: ...id open without water pressure to the unit Listen for solenoid to activate not button click Adjust water pressure to 40 60 psi Loose or bad connection on the Front Dispensing PCB or Solenoid Connector...

Page 71: ...Filters Filters with high pressure drop due to fouling or just by design Change filters more frequently or go to higher micron size filter for local water conditions Restrictions Flow path to ensure...

Page 72: ...without water pressure to the unit Listen for solenoid to activate not button click Adjust water pressure to 40 60 psi Improper tubing attachment from the tank to faucet or vice versa Verify tubing i...

Page 73: ...lways full by allowing more water in than out There is a small hole in the side of the tank outlet tube that allows air and water to pass into the vent chamber as it is heated Water in the vent chambe...

Page 74: ...old solenoid Replace solenoid as necessary 11 No Cold Water Available Possible Reason Solution Too much water pressure Recommend 40 to 60 psi for WL3 FX Water Treatment System to operate properly Chec...

Page 75: ...he unit and visually inspect solenoid connections into the Display PCB Verify the soldering points on connections are secure into the board Remove the PCB to inspect the front of the board Exhausted F...

Page 76: ...aucet The inlet solenoid controls flow into the tanks The tanks will depressurize once the dispense button is released the inlet solenoid closes A small amount of water will Run On through the faucet...

Page 77: ...cold water Cold tank capacity is 4 liters for Tower and 2 liters for Counter Top Wait for cold tank to chill water to temperature prior to dispensing more cold water A greater capacity of Waterlogic W...

Page 78: ...point Possible Reason Solution No power to heater elements Check that the Green Heater and Compressor switch is on Turn Green Heater and Compressor Switch on I ON Hot Tank Overload Tripped Overload wi...

Page 79: ...ed Usual indication that hot tank is dry heating no water in hot tank Unplug machine from power to reset alarm Reconnect to power and turn off the green switch to power down the compressor and heater...