WaterLogic WL800 - MAX II, Manual

Page 1: ...tonegate Circle Omaha NE 68164 800 288 1891 www waterlogicdealers com Tech Portal Website techportal waterlogic com Waterlogic International LTD Global Headquarters Grenfell Road Maidenhead Berkshire...

Page 2: ...eat tasting water with every use TABLE OF CONTENTS Features and Benefits 3 Certifications 4 Introduction 5 Safety Alert Symbols 5 Safety Precautions 6 Model and Part Designations 7 Specifications 7 Op...

Page 3: ...jogs and carafes Child Safeguard Hot Water safety feature to protect against accidental usage 4 Step Filtration System The Waterlogic WL800 Water Treatment System uses a 4 stage reverse osmosis RO to...

Page 4: ...s been tested and certified in accordance with NSF ANSI 42 Drinking Water Treatment Units Aesthetics Effects NSF ANSI 53 Drinking Water Treatment Units Health Effects and NSF ANSI 58 Reverse Osmosis D...

Page 5: ...ufactured and marketed by Waterlogic and its affiliates are protected by patents issued or pending in the United States and other countries Waterlogic reserves the right to change the specifications r...

Page 6: ...be used for water only and is not intended for use where water is microbiologically unsafe or with water of unknown quality without adequate disinfection before or after the system The system is desi...

Page 7: ...orking Pressure 60 psi 414 kPa Use Pressure Regulator Environmental Temperature 2 37 C 35 100 F Refrigerant Gas R134a 2 05 oz 65 grams Hi 290 psi Low 90 psi R134a Pressures High 290 psi Low 90 psi RO...

Page 8: ...L800 Manual Page 8 Revision 12 11 2018 OPERATING INSTRUCTIONS Dispensing Water Cold Water Selection Push the cup touch Hot Water Selection Press the Hot Water Safety Button and push the cup touch leve...

Page 9: ...UV recirculating system starts when the WL800 Water Treatment System is idle and unused for one hour The UV system will operator for 1 hour every 4 hours that the WL800 Water Treatment System is idle...

Page 10: ...Step 2 PRE CARBON FILTER WLCP Part Number 16 1001 This Pre Carbon filter reduces aesthetic chlorine odor volatile organic compounds VOC s Step 3 RO MEMBRANE FILTER WLCP Part Number 16 0002 RO Membrane...

Page 11: ...the main water by closing the main water supply valve 2 Completely drain the water from the water tank If the water is splashed during the repair insulation may deteriorate resulting in danger 3 Unpl...

Page 12: ...n 12 11 2018 REMOVING TOP COVER ASSEMBLY 1 Remove Top Cover Assembly in direction shown 2 Remove Silicone Overheating Hose 3 Remove the nine clips on the Cap Main Tank Assembly 4 Remove Cap Main Tank...

Page 13: ...WL800 Manual Page 13 Revision 12 11 2018 5 Remove the Ceramic Filter in the direction shown 6 Remove Separator Board in direction shown 7 Remove Connector Cold Water Extraction in direction shown...

Page 14: ...LOWER ASSEMBLY 1 Remove Drip Tray Grill in direction shown 2 Detach the Grill Tray Assembly as shown 3 Remove the screw THT 4X10 located on the Front Cover Lower Assembly as shown 4 Press down on the...

Page 15: ...VER LOWER ASSEMBLY 1 Remove the two screws THT 4X10 from the Front Cover Upper Assembly 2 Remove the two screws THT 4X10 from the Front Cover Upper Assembly 3 Lift up the Dispensing Handles 4 Lift the...

Page 16: ...Manual Page 16 Revision 12 11 2018 5 Remove the connector from PBA Cover Front Assembly 6 Remove the two screws THT 4X12 from PBA Cover Front Assembly 7 Remove the two screws THT 4X8 from PBA Front As...

Page 17: ...screws from the Hot Water Faucet Safety Assembly 2 With a flathead screwdriver remove the hose connected to the Hot Water Faucet Safety Assembly COLD WATER FAUCET ASSEMBLY 1 Remove the two THT 4x10 sc...

Page 18: ...WL800 Manual Page 18 Revision 12 11 2018 FAUCET BRACKET 1 Remove the four THT 4x10 screws from the Faucet Bracket...

Page 19: ...EMBLING PBA ASSEMBLY PBA MAIN ASSEMBLY 1 Press down on hooks to remove the PBA Cover 2 Remove all connectors from the PBA Assembly 3 Remove the two screws THT 4x8 on the PBA Main Assembly PBA SMPS 1 R...

Page 20: ...WL800 Manual Page 20 Revision 12 11 2018 PBA BRACKET 1 Remove the two screws THT 4x10 on the PBA Bracket BALLAST 1 Detach the connector from the Ballast 2 Remove the two screws THT 4x8 from Ballast...

Page 21: ...ING FILTERS FILTER 1 Remove fittings attached to the filters with a flathead screwdriver 2 Remove all Filters in direction shown VALVE AUTOMATION DRAIN CONTROL 1 Remove Valve Automation Drain Control...

Page 22: ...nector Drain Cap 2 Rotate the Cold Water Connector Drain Assembly in the direction shown with needle nose pliers 3 Line up the Cold Water Connector Drain Assembly to the groove on the Filter Bracket P...

Page 23: ...shown with needle nose pliers 3 Line up the Hot Water Connector Drain Assembly to the groove on the Filter Bracket Push it in the direction as shown with needle nose pliers VALVE FEED NOS 1 Remove the...

Page 24: ...THT 4x8 on Valve Feed Nos SENSOR E LPS ASSEMBLY 1 Remove the fitting attached to Sensor E LPS Assembly with a flat head screwdriver 2 Remove the single screw THT 4x8 on the SENSOR E LPS Assembly FILT...

Page 25: ...mpletely remove the Bracket Filter in the direction shown CLIP FILTER C2 1 Remove the eight screws THT 4x12 on Clip Filter C2 CAPACITOR RUNNING 1 Remove the connector from Capacitor Running 2 Remove t...

Page 26: ...T STERILIZER MODULE ASSEMBLY 1 Remove the hose connected to the Ultraviolet Sterilizer Module Assembly with a flathead screwdriver 2 Remove the Ultraviolet sterilizer in direction shown ULTRAVIOLET ST...

Page 27: ...Rubber Tubes connected to the Overflow Sensor 2 Remove the two screws on the Sensor Overflow with a Phillips screwdriver CTS WATER LEVEL N SENSOR 1 Remove the clip on the CTS Water Level N Sensor with...

Page 28: ...ter Level P Sensor Clip with a Flathead Screwdriver 2 Remove the CTS Water Level P Sensor in direction as shown COLD TEMPERATURE SENSOR ASSEMBLY 1 Remove the two screws THT 4x10 on the Cold Temperatur...

Page 29: ...sion 12 11 2018 STRAIGHT CONNECTOR DISASSEMBLY 1 Remove the two screws THT 4x10 on the Straight Connector Assembly FITTING 1 Remove the fitting attached to the Main Tank Assembly with a flathead screw...

Page 30: ...2018 REAR COVER DISASSEMBLY REAR COVER A 1 Remove the four screws THT 4x12 on the Rear A Cover 2 Remove Rear A Cover in direction shown 3 Remove the four screws THT 4x12 on the Rear A Cover 4 Remove...

Page 31: ...R 1 Remove the two screws THT 4x10 on Air Filter 2 Pull the Air Filter towards you and remove in the direction shown REAR B COVER ASSEMBLY 1 Remove the four screws THT 4x12 on the Rear B Cover Assembl...

Page 32: ...WL800 Manual Page 32 Revision 12 11 2018 POWER CORD ASSEMBLY 1 Remove the single screw PHT 3x8 washer on the Power Cord Assembly 2 Remove the Power Cord Assembly in direction shown...

Page 33: ...from the faucet 20 Liter 5 gallon container or drain basin Sanitizer Household Bleach 5 25 Sodium Hypochlorite or Citric Acid Based Cleaner Plastic Tubing at least 4 feet in length and assorted quick...

Page 34: ...g water circuits Follow all instructions on the sanitizer and flush with fresh water through the faucet until odor and taste is acceptable WARNING USE PROPER PERSONAL PROTECTIVE EQUIPMENT Always ensur...

Page 35: ...the faucet once the hot tank is full Flush until water is clear WARNING HOT CIRCUIT IS NOT SANITIZED WATER MUST EXCEED 171o F Water in the hot circuit is not sanitary until the temperature over 171o F...

Page 36: ...R TREATMENT SYSTEM IS A HEAVY OBJECT 1 Turn off water supply and disconnect from unit 2 Unplug power supply 3 Remove drip tray and lower front panel Remove Grill in direction shown Detach the Grill Tr...

Page 37: ...WL800 Manual Page 37 Revision 12 11 2018 Press down on the Lower Front Cover Assembly and remove in the direction shown 4 Connect Drain Tube 5 Replace Lower Front Panel and Drip Tray...

Page 38: ...unit away from excessive humidity Never expose to freezing temperatures Ensure there is adequate clearance around the unit to allow refrigeration system condenser to dissipate heat Warmer environments...

Page 39: ...1 Connect the power cord to the back of the Waterlogic WL800 Water Treatment System and to a 120 Volt supply 2 Allow unit to fill 3 Dispense Cold Water 4 Dispense Hot Water 5 Move the Waterlogic WL800...

Page 40: ...ating UV light Disconnect before removing UV Lamp CAUTION UV LAMPS ARE HAZARDOUS Lamps are considered Hazardous Waste and must be disposed of accordingly Refer to Product MSDS sheet for details 3 The...

Page 41: ...quired on a regular basis depending upon filtration and local water conditions See Service Section in this manual for instructions on how to descale the Hot Tank Replacement parts can be obtained from...

Page 42: ...er or nitrile gloves and eye protection when using chemicals Refer to Material Safety Data Sheet for specific requirements of each product CAUTION STAINLESS STEEL TANK DESCALING The Hot Tank is made f...

Page 43: ...and let unit cool down before draining the hot tank to avoid injury CAUTION REPLACE HOT TANK WLCP P N HT 3021 EVERY 3 5 YEARS DEPENDING ON USAGE The Hot tank and its controls should be replaced a mini...

Page 44: ...WL800 Manual Page 44 Revision 12 11 2018 WL800 EXPLODED VIEW AND PARTS LIST...

Page 45: ...t Assembly Fan Assembly N A F O l 16 1208 Yes 4 3301376 Booster Pump 16 1059 Yes 5 3123936 Left Side Cover Assembly with Handle 16 5010 Yes 6 3123937 Right Side Cover Assembly with Handle 16 5015 Yes...

Page 46: ...sembly B 16 5050 Yes 15 3210636 Air Filter 16 5055 Yes 16 3123945 Upper Front Cover Needs Silver Insert 16 5060 Yes 17 3123947 PBA Front Cover Assembly 16 5065 Yes 18 3123948 Front Bottom Cover Needs...

Page 47: ...25 3110565 Cold Sensor Temperature Assembly 16 5105 Yes 26 3306120 Sensor CTS Water Level N Upper White 16 5110 Yes 27 3306121 Sensor CTS Water Level P Lower Blue 16 5115 Yes 28 3306122 Overflow Sens...

Page 48: ...306125 Automation Drain Control Valve 16 1100 Yes 35 3306127 Filter C2 Clip 16 5145 Yes 36 3103373 Cold Water Drain Assembly Connector 16 5150 Yes Not shown 3105086 Valve Feed NOS 16 5155 Yes Not show...

Page 49: ...ower Cord Assembly 16 5175 Yes Not shown 3306117 Snap Ring E Ring N A No Not shown 3100029 Spring N A No Not shown 3306118 Support N A No Not shown 3103235 Ultra Violet Sterilizer SUS Clip N A No Not...

Page 50: ...Not shown 3114063 Elbow Check Valve 16 5185 Yes Not shown 3105091 Elbow Fitting Gray 16 5190 Yes Not shown 3302908 Straight Fitting Gray N A No Not shown 3306126 or 3303341 Interchangeable Faucet Cap...

Page 51: ...ual Page 51 Revision 12 11 2018 WL800 ELECTRICAL DIAGRAM DANGER HIGH VOLTAGE ELECTRICAL HAZARD PCB Printed Circuit Board contains High Voltage Only trained and qualified technicians should attempt liv...

Page 52: ...WL800 Manual Page 52 Revision 12 11 2018 CABLE SPECIFICATIONS...

Page 53: ...WL800 Manual Page 53 Revision 12 11 2018...

Page 54: ...WL800 Manual Page 54 Revision 12 11 2018...

Page 55: ...WL800 Manual Page 55 Revision 12 11 2018 WL800 CIRCUIT DIAGRAMS MAIN PBA...

Page 56: ...WL800 Manual Page 56 Revision 12 11 2018...

Page 57: ...WL800 Manual Page 57 Revision 12 11 2018 FRONT PBA...

Page 58: ...WL800 Manual Page 58 Revision 12 11 2018 PBA LOCATION DIAGRAM MAIN PBA...

Page 59: ...WL800 Manual Page 59 Revision 12 11 2018...

Page 60: ...WL800 Manual Page 60 Revision 12 11 2018...

Page 61: ...WL800 Manual Page 61 Revision 12 11 2018 SMPS...

Page 62: ...WL800 Manual Page 62 Revision 12 11 2018 SMPS...

Page 63: ...or Pump is Not Operational Check Connections to UV Lamp Pump Assembly Replace UV Lamp Pump Assembly as needed Heating and Service LED Blink Simultaneously Hot Water Sensor Error Possible Reason Solut...

Page 64: ...low water level sensor Replace full water level sensor Heating Chilling and Service LED Sequentially Blink Possible Reason Solution Overflow sensor has detected water but neither low or full sensors...

Page 65: ...WL800 Manual Page 65 Revision 12 11 2018 COLD WATER TROUBLESHOOTING COLD WATER MALFUNCTION...

Page 66: ...WL800 Manual Page 66 Revision 12 11 2018 COLD WATER MALFUNCTION continued...

Page 67: ...WL800 Manual Page 67 Revision 12 11 2018 HOT WATER TROUBLESHOOTING HOT WATER MALFUNCTION...

Page 68: ...WL800 Manual Page 68 Revision 12 11 2018 HOT WATER MALFUNCTION continued...

Page 69: ...WL800 Manual Page 69 Revision 12 11 2018 POWER TROUBLESHOOTING POWER SUPPLY FAULT...

Page 70: ...WL800 Manual Page 70 Revision 12 11 2018 POWER SUPPLY FAULT continued...

Page 71: ...WL800 Manual Page 71 Revision 12 11 2018 DISPENSE TROUBLESHOOTING DISPENSING MALFUNCTION...

Page 72: ...WL800 Manual Page 72 Revision 12 11 2018 TROUBLESHOOTING DISPENSING MALFUNCTION continued...

Page 73: ...WL800 Manual Page 73 Revision 12 11 2018 UV MODULE TROUBLESHOOTING UV MODULE MALFUNCTION...

Page 74: ...at www waterlogic us Supporting documentation must include but is not limited to proof of purchase installation date failure date and supporting installation and maintenance data After you submit a Re...