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WL850 HV Technical Manual - Version 1, November 2007

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Maintenance and Servicing

1.  Every  six  months  it  is  strongly  recommended  that  the  filters  and  UV  lamp  be 

changed.  If  the  model  of  machine  is  hot  and  cold,  the  hot  tank  may  require  any 

build up of Calcium to be removed. The need to remove calcium from the hot tank 

depends on local water conditions and the flow of water from the hot tank being 

restricted.
2. To carry out the service you will need to switch off the red and the green switch 

at the back of the machine and remove the machine top cover and lower front cover, 

if the machine is free standing.
3. Remember there is no need to turn off the water with a Waterlogic Twist Filter; the 

water is automatically isolated when you remove the filter.
4. The filter is located on the lower part of a freestanding machine behind the lower 

front cover. On a mini machine the filter is under the top cover. Remove the filter 

by gripping the filter head and twisting the filter body by hand clockwise (left-hand 

thread).
5. Replace with a new Twist Filter.
6. Make sure you turn off the red switch at the back of the machine to isolate the 

electrical power.
7.  Remove  the  UV  lamp  by  unplugging  the  UV  loom  connector  and  pulling  the 

lamp upward, then unscrewing the UV retaining nut located on the top shelf of both 

models, and remove the Quartz Sleeve from the cold tank. Clean the Quartz Sleeve 

and remove any surface lime scale that may have adhered to the sleeve surface. 

Check the black O Ring for signs of perishing and change if necessary.
8. Fit the Quartz Sleeve back into the cold tank taking great care at this stage not to 

crack the Quartz Sleeve by over tightening the UV retaining nut.
9.  Inspect  the  UV  loom  if  it  shows  signs  of  discolouration  or  wear,  replace  it. 

Assemble the UV loom onto a new UV lamp and fit into the quartz sleeve. Do not 

touch the UV lamp.
10. Inspect the blue faucet nipple and if it is cracked or has Calcium build up, replace 

it. Please ensure that you use cleaning gloves when handling parts that come in 

direct contact with the water.
11. Clean the Condenser Grill and Compressor of any dirt build up.
12. Check the air gap around the machine is not blocked.
13. Turn on the power supply and make sure only the red switch on the rear of the 

machine in the on position.

14. Flush five litres of hot water (if a hot & cold machine), 5 litres of cold water and 

one  litre  of  carbonated  water  through  the  machine  to  ensure  that  the  filters  are 

generated and the water is running clear of any carbon fines.
15. Purge the CO2 gas by lifting the yellow pressure release lever for 3 seconds.
16. Make sure that the UV lamp is alight by observing a blue glow from the top of 

the UV cap. Do not remove the lamp from holder whilst ignited and do not look into 

a naked UV light.
17. Inspect the water and electrical connections visually.
18. Turn on the green switch and allow the machine to cool and heat the water.
19. Check the machine is clean and functions to the customer’s satisfaction.

PARTS REqUIRED FOR 6-MONTH SERVICE

• Waterlogic Twist Filter

• UV Lamp

• UV Loom

  (Only replace if required on visual inspection)

• Cleaning Materials

• De-Scaler Non Toxic

  (Hot & Cold models only)

• Allow 45 minu tes

Notes:

 Only trained personnel should repair and service a Waterlogic 850.

To sanitise or de-scale a machine with a Waterlogic twist filter it is necessary 

to mix a solution of either de-scaler or sanitizer in a dummy filter cartridge to 

flush it into the machine. Please ensure no de-scaler enters the cold or sparkling 

tanks. Sanitizer and de-scaler must be flushed into the system down stream of 

any Carbon filter installation, otherwise the filter will remove the sanitizer or de-

scaler being used.

Waterlogic recommend the use of sterilizing solution, vending machine surface 

cleaner, and Bacterial Wipes. Please do not use any abrasive or cream surface 

cleaners.

Summary of Contents for WL850HV

Page 1: ...WL 850 HV Technical Manual...

Page 2: ...very Inspection Procedures PDI 14 Installation Procedures 16 Operating Instructions 20 Maintenance And Servicing 22 Sanitizing The Machine 24 Cleaning WL 850 HV 25 Troubleshooting The WL 850 HV 26 WL...

Page 3: ...uble cold tank assembly with choice of cold and sparkling and also a hot tank providing in total 5 5 litres of stored purified water The cold tank contains a specially designed ultra violet light that...

Page 4: ...teria growth UV LAMP The UV light is an 8watt germicidal lamp at a wavelength of 253 7 NM which is very efficient at destroying Bacteria found in water UV radiation kills Bacteria by destroying the DN...

Page 5: ...s FILTERS The filtration system on the WL850HV is NSF approved two stage filter Stage one is a 10 micron screen Stage two is a Granular Activated Carbon GAC process which will remove a whole range of...

Page 6: ...D WATER Understanding how it works Carbonated water is created by mixing carbon dioxide gas with water in a stainless steel chamber and is controlled by the following parameters 1 Temperature The cold...

Page 7: ...12 WL850 HV Technical Manual Version 1 November 2007 13 Components Layout Diagram Hot and Cold 1 14 15 16 17 3 4 5 6 7 8 9 10 11 12 13 2 29 28 27 26 30 31 32 33 34 18 19 20 21 22 23 24 25...

Page 8: ...in the off position and connect the unit to a power supply 5 Connect CO2 6 The unit is now live and suitable safety precautions should be taken 7 Flush water through the hot tank first until the water...

Page 9: ...the electrical supply to the machine Do not at this stage turn on these switches 8 The water temperature of the machine is factory set at 5 C for still cold water and 87 C for hot water Sparkling wate...

Page 10: ...se the cold tank to freeze If you need to increase the gas pressure then turn the screw adjuster clockwise on the gas regulator to do this and observe the needle position on the pressure indicator dia...

Page 11: ...dispense fresh water at your disposal 1 Green LED indicates the power is ON Flashing red LED indicates no water pump time out If LED flashes green then orange this indicates a UV fault 2 Push button...

Page 12: ...rtz sleeve Do not touch the UV lamp 10 Inspect the blue faucet nipple and if it is cracked or has Calcium build up replace it Please ensure that you use cleaning gloves when handling parts that come i...

Page 13: ...ple if so then replace it If the faucet nipple is OK then sterilise it and put back using clean rubber gloves 18 Remove and clean the drip tray and grill If the grill is damaged or heavily stained and...

Page 14: ...fault is caused by dirt or cleaning material filling the gap around the button Do not use cream or abrasive surface cleaner 6 Red LED Warning Light flashing 1 the pump has been running too long and h...

Page 15: ...ical Manual Version 1 November 2007 29 Exploded Diagram 50 32 37 33 34 36 30 35 22 39 40 41 42 43 44 31 10 12 14 13 15 24 25 27 28 29 45 11 46 47 23 26 48 18 38 19 21 20 16 17 9 6 7 8 1 4 3 2 5 Replac...

Page 16: ...ersion 1 November 2007 31 Wetted Parts Diagram 1 2 3 5 6 7 8 9 10 11 12 14 29 39 41 45 43 53 54 44 47 46 48 49 50 52 51 42 58 59 60 61 63 62 40 56 57 55 38 36 30 33 37 32 35 34 31 64 15 20 24 25 26 27...

Page 17: ...OLENOID VALVE FILTER DRYER HOT TANK COMPRESSOR CONDENSER FILTER IN Water SOLENOID VALVE WATER IN SPARKLING WATER OUT SOLENOID VALVE PUMP CHECK VALVE CO2 In SPARKLING TANK SAFETY VALVE COLD SENSOR COLD...

Page 18: ...lectrical Wiring Diagram Cold Ambient and Sparkling Electrical Wiring Diagram Cold Hot and Sparkling DANGER HIGH VOLTAGES PRESENT ON THIS PCB CARE MUST BE TAKEN WHEN LIVE TESTING DANGER HIGH VOLTAGES...

Page 19: ...W 34D 47H Water Connection Dia Dia Dia Dia Cold Water Temp 5 8 C 5 8 C 5 8 C 5 8 C Hot Water Temp 85 87 C 85 87 C 85 87 C 85 87 C Weight 40Kg 38Kg 29Kg 28Kg Power Supply 230Volt 50Hz 230Volt 50Hz 230V...

Page 20: ...Beacon Court Sandyford Dublin 18 Ireland www waterlogic com Waterlogic USA 4141 N 156th Street Omaha NE 68116 Speak to a Water Expert Rest of the world exportsales waterlogic com 353 1 293 1960 USA Ca...

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