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WL850 HV Technical Manual - Version 1, November 2007

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SANITISING THE MACHINE

1.  You  will  need  to  have  an  Ametek  filter  housing  to  follow  this  procedure.  Also 

sanitizer, disposable rubber gloves, and bacterial wipes or spray.
2. Mix a solution of sanitizer in the Ametek filter housing.
3. Turn off the water supply to the machine and release the internal water pressure 

by depressing the dispense button momentarily and remove the water supply pipe.
4. Isolate the power to the machine.
5. Bypass the internal twist filter to avoid mixing sanitizing solution with the active 

carbon.
6. Connect the outlet of the Ametek housing to the inlet of the machine and connect 

supply water pipe to the inlet of the Ametek housing.
7. Turn on the power and water supply to the machine.
8. Depress the blue dispense button until the sanitation fluid starts to flow out of 

the faucet nipple.
9. Allow the sanitation fluid to stand in the machine for 20 minutes.
10. Do not let any sanitation fluid enter the hot tank.
11. Then flush the cold water until the water runs clear of sanitizer.
12. Again isolate the water to the machine and release any internal water pressure 

now isolate the power.
13. If this procedure is being done in conjunction with the 6 monthly services then 

change the filter.
14. Remove the Ametek filter housing from the back of the machine and re-connect 

the water supply pipe to the back of the machine. Reconnect the filter.
15. Turn on the power and water flush the machine until the water runs clear.
16. Visually inspect water connections for any leaks.
17. Remove the faucet nipple and inspect to see if there are any cracks or scratches 

or lime-scale build up on the nipple, if so then replace it. If the faucet nipple is OK 

then sterilise it and put back using clean rubber gloves.
18. Remove and clean the drip tray, and grill. If the grill is damaged or heavily stained 

and you are unable to clean it then it is advisable to replace the grill.
19. Wipe all surfaces around the drip tray and faucet nipple area with a bacterial 

wipe or spray.

20. Return the drip tray to position.
21. Flush a further 15 litres of water if you have changed the filter and ensure there 

are no carbon fines and all sanitation fluid has been removed from the water system.
22.  All  personnel  should  be  aware  of  the  company  requirements  for  their  own 

personal health and hygiene.
23. Test for taste before leaving and ensure that the water quality of the machine 

is adequate.

CLEANING WL850HV

1. It is recommended to clean the machine at least once per week. The cleaning 

cycle may be required more often depending on the amount of use of the machine 

and the surrounding environment.
2. Turn off the power at the wall socket and remove the power cord at the rear of 

the machine.
3. Please wear clean rubber gloves to carry out the cleaning functions.
4. Remove the top cover and replace the blue faucet nipple. Clean and soak the 

removed nipple in sterilizing solution ready for the next cleaning cycle. Discard any 

faucet nipples that are cracked, or split. Be careful not to drip water on the PCB.
5. Remove and clean the drip tray assembly.
6. Clean all machine surfaces with non-abrasive vending machine cleaner/sanitizer.
7. Replace the drip tray.
8. Wipe the faucet nipple and all plastic surfaces with an anti Bacterial Wipe.
9. Re-connect the machine and turn on the power and check for correct operation.

PARTS REqUIRED TO CLEAN A MACHINE

• Rubber Gloves.

• Paper Towel.

• Surface Cleaner.

• Blue Faucet Nipple.

• Bacterial Wipes.

• A Replacement drip tray/grill if required.

• Allow 15 minutes.

Summary of Contents for WL850HV

Page 1: ...WL 850 HV Technical Manual...

Page 2: ...very Inspection Procedures PDI 14 Installation Procedures 16 Operating Instructions 20 Maintenance And Servicing 22 Sanitizing The Machine 24 Cleaning WL 850 HV 25 Troubleshooting The WL 850 HV 26 WL...

Page 3: ...uble cold tank assembly with choice of cold and sparkling and also a hot tank providing in total 5 5 litres of stored purified water The cold tank contains a specially designed ultra violet light that...

Page 4: ...teria growth UV LAMP The UV light is an 8watt germicidal lamp at a wavelength of 253 7 NM which is very efficient at destroying Bacteria found in water UV radiation kills Bacteria by destroying the DN...

Page 5: ...s FILTERS The filtration system on the WL850HV is NSF approved two stage filter Stage one is a 10 micron screen Stage two is a Granular Activated Carbon GAC process which will remove a whole range of...

Page 6: ...D WATER Understanding how it works Carbonated water is created by mixing carbon dioxide gas with water in a stainless steel chamber and is controlled by the following parameters 1 Temperature The cold...

Page 7: ...12 WL850 HV Technical Manual Version 1 November 2007 13 Components Layout Diagram Hot and Cold 1 14 15 16 17 3 4 5 6 7 8 9 10 11 12 13 2 29 28 27 26 30 31 32 33 34 18 19 20 21 22 23 24 25...

Page 8: ...in the off position and connect the unit to a power supply 5 Connect CO2 6 The unit is now live and suitable safety precautions should be taken 7 Flush water through the hot tank first until the water...

Page 9: ...the electrical supply to the machine Do not at this stage turn on these switches 8 The water temperature of the machine is factory set at 5 C for still cold water and 87 C for hot water Sparkling wate...

Page 10: ...se the cold tank to freeze If you need to increase the gas pressure then turn the screw adjuster clockwise on the gas regulator to do this and observe the needle position on the pressure indicator dia...

Page 11: ...dispense fresh water at your disposal 1 Green LED indicates the power is ON Flashing red LED indicates no water pump time out If LED flashes green then orange this indicates a UV fault 2 Push button...

Page 12: ...rtz sleeve Do not touch the UV lamp 10 Inspect the blue faucet nipple and if it is cracked or has Calcium build up replace it Please ensure that you use cleaning gloves when handling parts that come i...

Page 13: ...ple if so then replace it If the faucet nipple is OK then sterilise it and put back using clean rubber gloves 18 Remove and clean the drip tray and grill If the grill is damaged or heavily stained and...

Page 14: ...fault is caused by dirt or cleaning material filling the gap around the button Do not use cream or abrasive surface cleaner 6 Red LED Warning Light flashing 1 the pump has been running too long and h...

Page 15: ...ical Manual Version 1 November 2007 29 Exploded Diagram 50 32 37 33 34 36 30 35 22 39 40 41 42 43 44 31 10 12 14 13 15 24 25 27 28 29 45 11 46 47 23 26 48 18 38 19 21 20 16 17 9 6 7 8 1 4 3 2 5 Replac...

Page 16: ...ersion 1 November 2007 31 Wetted Parts Diagram 1 2 3 5 6 7 8 9 10 11 12 14 29 39 41 45 43 53 54 44 47 46 48 49 50 52 51 42 58 59 60 61 63 62 40 56 57 55 38 36 30 33 37 32 35 34 31 64 15 20 24 25 26 27...

Page 17: ...OLENOID VALVE FILTER DRYER HOT TANK COMPRESSOR CONDENSER FILTER IN Water SOLENOID VALVE WATER IN SPARKLING WATER OUT SOLENOID VALVE PUMP CHECK VALVE CO2 In SPARKLING TANK SAFETY VALVE COLD SENSOR COLD...

Page 18: ...lectrical Wiring Diagram Cold Ambient and Sparkling Electrical Wiring Diagram Cold Hot and Sparkling DANGER HIGH VOLTAGES PRESENT ON THIS PCB CARE MUST BE TAKEN WHEN LIVE TESTING DANGER HIGH VOLTAGES...

Page 19: ...W 34D 47H Water Connection Dia Dia Dia Dia Cold Water Temp 5 8 C 5 8 C 5 8 C 5 8 C Hot Water Temp 85 87 C 85 87 C 85 87 C 85 87 C Weight 40Kg 38Kg 29Kg 28Kg Power Supply 230Volt 50Hz 230Volt 50Hz 230V...

Page 20: ...Beacon Court Sandyford Dublin 18 Ireland www waterlogic com Waterlogic USA 4141 N 156th Street Omaha NE 68116 Speak to a Water Expert Rest of the world exportsales waterlogic com 353 1 293 1960 USA Ca...

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