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WL850 HV Technical Manual - Version 1, November 2007

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Pre Delivery 

Inspection Procedures (PDI)

CAUTION:

Only competent trained technicians should work on Waterlogic products.

Waterlogic units may weigh over 25KG. We recommend caution when lifting.

Packing materials could present a trip hazard. Keep them off the floor.

Take care not to allow the power lead to get wet. If the lead gets wet it must not 

be used.

CO

2

 gas cylinders used for sparkling units are under high pressure and should 

be handled carefully and all safety instructions should be followed.

For Hot and Cold units, omit section 8, 10, 12.

For Cold and Sparkling units, omit section 13, 15.

1. Unpack and carry out a visual inspection of the unit for any transit damage.
2. Remove the top cover and the lower front panel and visually inspect the internals
of the machine for any wires or pipes that may have come loose in transit.
3. Connect the water supply.
4. Ensure the switch on the rear of the machine is in the off position
and connect the unit to a power supply.
5. Connect CO

2

.

6. The unit is now live and suitable safety precautions should be taken.
7.  Flush water through the hot tank first until the water runs clear of any carbon 

fines. Approximately 15 litres.
8. Now flush water through the cold tank. Approximately 5 litres. (20 litres if cold 

only)
9. Once you are sure that water is running through both the cooling and heating 

circuit
then turn on the heat and compressor switch at the rear of the machine.
10. Carry out a visual inspection for any water leaks.
11. The hot water will heat to approx 87ºC.
12. To test the cold water wait until the compressor has shut off. Extract a further 

500 ml of water and allow the compressor to recover again. Test the 2nd cup of 

water taken. It should be between 3 and 7ºC.
13.  Inspect  the  cold  water  produced  for  clarity  and  taste.  If  required  flush  more 

water to remove any adverse taste or carbon fines.
14.  Return  the  switch  to  the  off  position  and  isolate  the  power  and  water  to  the 

machine.
15. Drain the hot tank and cold tank.
16. Replace all panels, clean the machine and repack the machine.

Pre Delivery 

Inspection Procedures (PDI)

Summary of Contents for WL850HV

Page 1: ...WL 850 HV Technical Manual...

Page 2: ...very Inspection Procedures PDI 14 Installation Procedures 16 Operating Instructions 20 Maintenance And Servicing 22 Sanitizing The Machine 24 Cleaning WL 850 HV 25 Troubleshooting The WL 850 HV 26 WL...

Page 3: ...uble cold tank assembly with choice of cold and sparkling and also a hot tank providing in total 5 5 litres of stored purified water The cold tank contains a specially designed ultra violet light that...

Page 4: ...teria growth UV LAMP The UV light is an 8watt germicidal lamp at a wavelength of 253 7 NM which is very efficient at destroying Bacteria found in water UV radiation kills Bacteria by destroying the DN...

Page 5: ...s FILTERS The filtration system on the WL850HV is NSF approved two stage filter Stage one is a 10 micron screen Stage two is a Granular Activated Carbon GAC process which will remove a whole range of...

Page 6: ...D WATER Understanding how it works Carbonated water is created by mixing carbon dioxide gas with water in a stainless steel chamber and is controlled by the following parameters 1 Temperature The cold...

Page 7: ...12 WL850 HV Technical Manual Version 1 November 2007 13 Components Layout Diagram Hot and Cold 1 14 15 16 17 3 4 5 6 7 8 9 10 11 12 13 2 29 28 27 26 30 31 32 33 34 18 19 20 21 22 23 24 25...

Page 8: ...in the off position and connect the unit to a power supply 5 Connect CO2 6 The unit is now live and suitable safety precautions should be taken 7 Flush water through the hot tank first until the water...

Page 9: ...the electrical supply to the machine Do not at this stage turn on these switches 8 The water temperature of the machine is factory set at 5 C for still cold water and 87 C for hot water Sparkling wate...

Page 10: ...se the cold tank to freeze If you need to increase the gas pressure then turn the screw adjuster clockwise on the gas regulator to do this and observe the needle position on the pressure indicator dia...

Page 11: ...dispense fresh water at your disposal 1 Green LED indicates the power is ON Flashing red LED indicates no water pump time out If LED flashes green then orange this indicates a UV fault 2 Push button...

Page 12: ...rtz sleeve Do not touch the UV lamp 10 Inspect the blue faucet nipple and if it is cracked or has Calcium build up replace it Please ensure that you use cleaning gloves when handling parts that come i...

Page 13: ...ple if so then replace it If the faucet nipple is OK then sterilise it and put back using clean rubber gloves 18 Remove and clean the drip tray and grill If the grill is damaged or heavily stained and...

Page 14: ...fault is caused by dirt or cleaning material filling the gap around the button Do not use cream or abrasive surface cleaner 6 Red LED Warning Light flashing 1 the pump has been running too long and h...

Page 15: ...ical Manual Version 1 November 2007 29 Exploded Diagram 50 32 37 33 34 36 30 35 22 39 40 41 42 43 44 31 10 12 14 13 15 24 25 27 28 29 45 11 46 47 23 26 48 18 38 19 21 20 16 17 9 6 7 8 1 4 3 2 5 Replac...

Page 16: ...ersion 1 November 2007 31 Wetted Parts Diagram 1 2 3 5 6 7 8 9 10 11 12 14 29 39 41 45 43 53 54 44 47 46 48 49 50 52 51 42 58 59 60 61 63 62 40 56 57 55 38 36 30 33 37 32 35 34 31 64 15 20 24 25 26 27...

Page 17: ...OLENOID VALVE FILTER DRYER HOT TANK COMPRESSOR CONDENSER FILTER IN Water SOLENOID VALVE WATER IN SPARKLING WATER OUT SOLENOID VALVE PUMP CHECK VALVE CO2 In SPARKLING TANK SAFETY VALVE COLD SENSOR COLD...

Page 18: ...lectrical Wiring Diagram Cold Ambient and Sparkling Electrical Wiring Diagram Cold Hot and Sparkling DANGER HIGH VOLTAGES PRESENT ON THIS PCB CARE MUST BE TAKEN WHEN LIVE TESTING DANGER HIGH VOLTAGES...

Page 19: ...W 34D 47H Water Connection Dia Dia Dia Dia Cold Water Temp 5 8 C 5 8 C 5 8 C 5 8 C Hot Water Temp 85 87 C 85 87 C 85 87 C 85 87 C Weight 40Kg 38Kg 29Kg 28Kg Power Supply 230Volt 50Hz 230Volt 50Hz 230V...

Page 20: ...Beacon Court Sandyford Dublin 18 Ireland www waterlogic com Waterlogic USA 4141 N 156th Street Omaha NE 68116 Speak to a Water Expert Rest of the world exportsales waterlogic com 353 1 293 1960 USA Ca...

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