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WL850 HV Technical Manual - Version 1, November 2007

17

Installation Procedures

Important notice: This procedure should only be carried out by an engineer 

or staff trained by Waterlogic International or an approved distributing agent. 

1. Site the machine with a 50mm. air gap at both sides and back. Mount the machine
on a firm flat surface so that it cannot topple over.
2. Level the machine using the adjustable feet.
3. It is advisable that the water supply and electrical supply is within 2 Meters of the
machine.
4. Remove the top cover of the machine. If you are installing a freestanding machine 

also remove the lower front cover. This is retained by two clips located under the 

front edge at the bottom of the cover, push clips up to release.
5.  Before  connecting  the  CO

2

  bottle  to  the  machine  prepare  the  gas  bottle  by 

removing  the  dust  cover  (if  fitted).  Now  face  the  gas  outlet  away  from  you  and 

momentarily turn the gas on and off by twisting the knob located on the gas bottle. 

This will allow a high pressure burst of CO

2

 gas to clean any dust and dirt from the 

fittings. Now attach the gas regulator to the bottle and the gas pipe to the push 

fitting on the regulator. The pressure of the regulator should be set at 45PSI. Locate 

the gas bottle inside the machine and strap the gas bottle to the holder and turn on 

the gas. On mini machines, the gas will be located on the outside of the machine.
6. Make the water connection to the water supply pipe using an installation kit, turn 

on the water supply and flush the pipe until water supply runs clear of any dirt; then 

make the water connection to rear of the machine. Ensure that the water supply is 

turned on. The minimum working pressure is 30PSI/2 bar. The ideal pressure is 42 

PSI/3bar.
7.  Check  the  electrical  socket,  and  then  make  the  electrical  connection  to  the 

machine, plugging the power lead into the rear of the machine, then connecting to 

the electrical socket. Make sure that the red and green switches located at the rear 

of the machine are off before connecting the electrical supply to the machine. Do 

not at this stage turn on these switches.

8. The water temperature of the machine is factory set at 5ºC for still/cold water and
87ºC for hot water. Sparkling water will automatically be colder than the still water 

as the cold tank system is designed to do this. It is possible to adjust the still water 

warmer or colder. It is advised not to adjust the cold water temperature as this could 

result in the cold tank freezing, or impairing the quality of the sparkling water.
9. Purge CO

2

 gas through the carbonation tank by lifting the yellow lever on the 

relief valve located on top of the carbonation tank for a few seconds.
10. Turn on the Red Power switch at the rear of the machine.
11. Flush 10 litres of water through the hot tank. To do so, depress the hot water 

button at the same time as the sparkling button, if installing a hot & cold machine. 

The first few litres of water through the machine may have a dark appearance. This 

is due to a small amount of carbon being released from the water filter when they 

are new. It is harmless and will disappear very quickly whilst you flush the machine.
12. Now depress the cold water button, this will flush water through the still cold 

tanks. Flush 5 litres. The sparkling water tank will automatically fill.
13. Check the machine for any water leaks or gas leaks.
14. Once you are satisfied that water is passing through both the hot and cold tank 

successfully  then  turn  on  the  green  heater  compressor  switch.  The  machine  will 

now start to heat and chill.
15. The hot water will heat rapidly but it will take about approximately 40 minutes 

before the cold temperature reaches its set point.
16. When the machine has reached the target temperature the compressor will stop 

running. The temperature will continue to drop, as any ice that has formed on the 

sides of the tanks will start to melt and equalize the tank temperature.
17. To measure the water temperatures, please ensure that an accurate previously 

calibrated thermometer is available.
18. Once the machine has reached the correct temperatures then please ensures 

that the cold still and sparkling water produced tastes good. A plastic taste indicates 

that the machine needs to be flushed again.

Summary of Contents for WL850HV

Page 1: ...WL 850 HV Technical Manual...

Page 2: ...very Inspection Procedures PDI 14 Installation Procedures 16 Operating Instructions 20 Maintenance And Servicing 22 Sanitizing The Machine 24 Cleaning WL 850 HV 25 Troubleshooting The WL 850 HV 26 WL...

Page 3: ...uble cold tank assembly with choice of cold and sparkling and also a hot tank providing in total 5 5 litres of stored purified water The cold tank contains a specially designed ultra violet light that...

Page 4: ...teria growth UV LAMP The UV light is an 8watt germicidal lamp at a wavelength of 253 7 NM which is very efficient at destroying Bacteria found in water UV radiation kills Bacteria by destroying the DN...

Page 5: ...s FILTERS The filtration system on the WL850HV is NSF approved two stage filter Stage one is a 10 micron screen Stage two is a Granular Activated Carbon GAC process which will remove a whole range of...

Page 6: ...D WATER Understanding how it works Carbonated water is created by mixing carbon dioxide gas with water in a stainless steel chamber and is controlled by the following parameters 1 Temperature The cold...

Page 7: ...12 WL850 HV Technical Manual Version 1 November 2007 13 Components Layout Diagram Hot and Cold 1 14 15 16 17 3 4 5 6 7 8 9 10 11 12 13 2 29 28 27 26 30 31 32 33 34 18 19 20 21 22 23 24 25...

Page 8: ...in the off position and connect the unit to a power supply 5 Connect CO2 6 The unit is now live and suitable safety precautions should be taken 7 Flush water through the hot tank first until the water...

Page 9: ...the electrical supply to the machine Do not at this stage turn on these switches 8 The water temperature of the machine is factory set at 5 C for still cold water and 87 C for hot water Sparkling wate...

Page 10: ...se the cold tank to freeze If you need to increase the gas pressure then turn the screw adjuster clockwise on the gas regulator to do this and observe the needle position on the pressure indicator dia...

Page 11: ...dispense fresh water at your disposal 1 Green LED indicates the power is ON Flashing red LED indicates no water pump time out If LED flashes green then orange this indicates a UV fault 2 Push button...

Page 12: ...rtz sleeve Do not touch the UV lamp 10 Inspect the blue faucet nipple and if it is cracked or has Calcium build up replace it Please ensure that you use cleaning gloves when handling parts that come i...

Page 13: ...ple if so then replace it If the faucet nipple is OK then sterilise it and put back using clean rubber gloves 18 Remove and clean the drip tray and grill If the grill is damaged or heavily stained and...

Page 14: ...fault is caused by dirt or cleaning material filling the gap around the button Do not use cream or abrasive surface cleaner 6 Red LED Warning Light flashing 1 the pump has been running too long and h...

Page 15: ...ical Manual Version 1 November 2007 29 Exploded Diagram 50 32 37 33 34 36 30 35 22 39 40 41 42 43 44 31 10 12 14 13 15 24 25 27 28 29 45 11 46 47 23 26 48 18 38 19 21 20 16 17 9 6 7 8 1 4 3 2 5 Replac...

Page 16: ...ersion 1 November 2007 31 Wetted Parts Diagram 1 2 3 5 6 7 8 9 10 11 12 14 29 39 41 45 43 53 54 44 47 46 48 49 50 52 51 42 58 59 60 61 63 62 40 56 57 55 38 36 30 33 37 32 35 34 31 64 15 20 24 25 26 27...

Page 17: ...OLENOID VALVE FILTER DRYER HOT TANK COMPRESSOR CONDENSER FILTER IN Water SOLENOID VALVE WATER IN SPARKLING WATER OUT SOLENOID VALVE PUMP CHECK VALVE CO2 In SPARKLING TANK SAFETY VALVE COLD SENSOR COLD...

Page 18: ...lectrical Wiring Diagram Cold Ambient and Sparkling Electrical Wiring Diagram Cold Hot and Sparkling DANGER HIGH VOLTAGES PRESENT ON THIS PCB CARE MUST BE TAKEN WHEN LIVE TESTING DANGER HIGH VOLTAGES...

Page 19: ...W 34D 47H Water Connection Dia Dia Dia Dia Cold Water Temp 5 8 C 5 8 C 5 8 C 5 8 C Hot Water Temp 85 87 C 85 87 C 85 87 C 85 87 C Weight 40Kg 38Kg 29Kg 28Kg Power Supply 230Volt 50Hz 230Volt 50Hz 230V...

Page 20: ...Beacon Court Sandyford Dublin 18 Ireland www waterlogic com Waterlogic USA 4141 N 156th Street Omaha NE 68116 Speak to a Water Expert Rest of the world exportsales waterlogic com 353 1 293 1960 USA Ca...

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