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 56

Safety

Introduction

Product Overview

Installation

Operation

Maintenance

AQUIS ULTRAFLOW Industrial Foam Proportioner System

Subsystem

Subsystem

Description

Description

4 Concentrate pump

These components support, control, and power the concentrate pump. The components in this subsystem include:

• 

Concentrate pump—this circulates the foam concentrate through the system.

• 

Hydraulic motor—this drives the concentrate pump.

• 

Hydraulic pump—this drives the hydraulic motor.

• 

Hydraulic fluid reservoir—this contains the hydraulic fluid supply.

• 

Hydraulic fluid filter—this filters the hydraulic fluid.

• 

Hydraulic fluid heat exchanger—this cools the hydraulic fluid.

• 

Hydraulic fluid temperature sensor—this measures the hydraulic fluid temperature.

• 

Hydraulic fluid level sensor—this monitors the hydraulic fluid level in the reservoir.

• 

Pressure transducer—this measures the pressure in the concentrate discharge line.

• 

Pressure relief valve—this limits the pressure in the concentrate discharge manifold by opening when the pressure 

reaches a predetermined level.

5 Concentrate supply

This contains components that contain or supply foam concentrate for the system. The components in this subsystem 

include:

• 

Concentrate supply tank—this contains the on-board foam concentrate supply.

• 

Tank-full sensor—this indicates a tank full condition to the system.

• 

Tank-low sensor—this indicates a tank low condition to the system.

• 

Tank level sensor—this is an installer supplied sensor and display that indicates the supply level in the tank.

• 

Concentrate pump intake select valve—this is an installer supplied, 2 position valve, and additional components that 

sources concentrate from an on-board tank or an auxiliary supply. A signal is provided to the system to ignore the 

on-board tank sensors when sourcing concentrate from an auxiliary supply.

• 

Concentrate strainer—this collects debris that would otherwise flow through the system and could damage the 

concentrate pump.

6 Concentrate supply refill line

This allows you to fill the on-board tank from an external source. The components in this subsystem include:

• 

Node controller—this connects to the fill valve and flowmeters.

• 

Fill line control valve—this controls the flow of concentrate.

• 

Magnetic flowmeter—this measures the flow of concentrate.

• 

Split CANbus cable—this connects the node controllers to one another and the control box.

• 

Check valve—this prevents reverse fluid flow in the line.

Summary of Contents for AQUIS ULTRAFLOW

Page 1: ...AQUIS ULTRAFLOW Tellurus HMI Installation and Operation Form Number F 2925 Issue Date Jun 29 2021 Waterous Company 125 Hardman Avenue South South Saint Paul MN 55075 651 450 5000 www waterousco com...

Page 2: ......

Page 3: ...guring the System 25 Desktop Icons 27 Desktop Icons Operation Menu 28 Desktop Icons Customer Service Menu 29 Desktop Icons Configuration Menu 30 Desktop Icons Maintenance Menu 31 Using the Live Troubl...

Page 4: ...e equipment if you are not familiar with the tools and skills needed to safely perform the required procedures proper installation is the responsibility of the purchaser Do not operate the equipment w...

Page 5: ...h the basic knowledge of operating similar equipment The information in this document is subject to change without notice This document is divided into the following sections Safety This section descr...

Page 6: ...6 56 Safety Introduction Product Overview Installation Operation Maintenance AQUIS ULTRAFLOW Industrial Foam Proportioner System 1 4 5 3 2 9 9 8 7 6...

Page 7: ...nal options required in your application Various cables these provide communication and power to system components 2 Discharge line assembly This manages the concentrate injected into the solution cap...

Page 8: ...n or supply foam concentrate for the system The components in this subsystem include Concentrate supply tank this contains the on board foam concentrate supply Tank full sensor this indicates a tank f...

Page 9: ...s connects to and controls the concentrate control valve flowmeters Split CANbus cable this connects the node controllers to one another and the control box Concentrate control valve this controls the...

Page 10: ...ents A comprehensive application of the AQUIS ULTRAFLOW system consists of multiple subsystems that include up to 19 DLAs to perform various functions an on board and auxiliary concentrate supply equi...

Page 11: ...em The HMI display interfaces with the control system and provides the operator information and control over system operation The components in this subsystem include 8 inch or 15 inch Tellurus displa...

Page 12: ...ety Introduction Product Overview Installation Operation Maintenance 15 Inch Tellurus HMI The Tellurus display or HMI displays current operations and provides operator control over the system 2 1 3 4...

Page 13: ...3 Mounting knob This secures the HMI to the apparatus 4 Mounting bracket This secures the HMI to the apparatus 5 RJ45 connector This connects to a secondary HMI or truck Ethernet network 6 WiFi connec...

Page 14: ...ety Introduction Product Overview Installation Operation Maintenance 8 Inch Tellurus HMI The Tellurus display or HMI displays current operations and provides operator control over the system 2 1 3 4 9...

Page 15: ...Mounting knob This secures the HMI to the apparatus 4 Mounting bracket This secures the HMI to the apparatus 5 RJ45 connector This connects to a secondary HMI or truck Ethernet network 6 WiFi connect...

Page 16: ...16 56 Safety Introduction Product Overview Installation Operation Maintenance WiFi and GPS Antenna The antenna receives WiFi and GPS signals 1 2 3 4...

Page 17: ...Antenna Feature Feature Description Description 1 Antenna This receives the WiFi and GPS signals 2 Nut cover This secures the antenna to the apparatus 3 GPS connector This connects the GPS connector...

Page 18: ...cts to the Tellurus display Deutsch DT06 12SB 2 Deutsch connector This connects to apparatus power DT04 6P E003 3 Deutsch connector This connects to the Y splitter receptacle 4 Y splitter receptacle T...

Page 19: ...1 2 3 Feature Feature Description Description 1 M12 connector This connects to the Tellurus HMI CANbus connector on the control box or an extension cable connected to the control box 2 Cable This is a...

Page 20: ...and gather all the necessary tools before you begin the installation Make sure that you remove any shipping plugs or caps before installing the component Make sure that you bring all fluids to operat...

Page 21: ...der the cable and hose routing Consider accessibility during operation and maintenance Install instruction plates near their applicable operator panels Refer to the dimensional drawings for cutout and...

Page 22: ...22 56 Safety Introduction Product Overview Installation Operation HMI Cables and Connections 8 4 6 5 1 2 3 7...

Page 23: ...and GPS signals 3 HMI cable This connect the HMI to power and to the HMI M12 cable 4 HMI M12 cable This connect the HMI cable to the control box 5 Control box This connects to various components in t...

Page 24: ...nect the compatible connector on the HMI cable assembly to the display extension cable connector 3 Connect compatible connector on the display extension cable to the control box the HMI CANbus connect...

Page 25: ...iguration and the other is the user level configuration The installer level configuration defines permanent aspects of the system number of DLAs flowmeter calibration units of measure along with other...

Page 26: ...o upload a new or restore to a previous configuration To transfer configuration files you will need the following A USB hub to connect the HMI to the keyboard and USB drive A USB keyboard to navigate...

Page 27: ...es Report All Run Time System Help Total Con Used Total Water Customer Service Customer Service Customer Service Customer Service Remote Connection System Info Configurations Configurations Calibrate...

Page 28: ...umber of power cycles Press this icon to navigate to the totals menu From there you can review and reset the values for the total run time total concentrate used and total water used Press this icon t...

Page 29: ...icon to initiate a troubleshooting ticket with Customer Services Press this icon to display a QR code to navigate to the customer service help documentation Press the icon to open a live troubleshoot...

Page 30: ...code that navigates to the configuration help documentation Refer to Using the Live Troubleshooting App on page 34 Press this icon to change discharge colors Press this icon to change discharge names...

Page 31: ...t various system components Press this icon to navigate to the flowmeter calibration Use the available options to calibrate the desired flowmeter Press this icon to prepare a summary system log report...

Page 32: ...e troubleshooting session by using your phone as a WiFi hotspot Once connected information about your system is available to the Support Department to assist you in troubleshooting your system Note If...

Page 33: ...initiate a remote session do the following Activate the hotspot feature on your mobile phone Go to the setting menu to capture the hotspot name and password you will use this information later 2 Conne...

Page 34: ...instructions to open a live troubleshooting session or to access additional system documentation 5 Locate your hotspot in the list of available hotspots 6 Enter the hotspot passphrase into the connect...

Page 35: ...n initiates the touch screen calibration procedure Calibrate the touchscreen any time the finger press activation is misaligned or after any operating system firmware update To calibrate the touchscre...

Page 36: ...desired setting or adjustment Tellurus Command Interface Tellurus Command Interface Enter any of the following commands at the prompt to perform HMI functions help help Show command interface help ex...

Page 37: ...the pump panel 1 This is the first start up screen This screen indicates that the display is receiving power and the boot sequence has initiated 2 This screen displays as the Tellurus begins to commu...

Page 38: ...3 375 1 2 PASSENGER 2 1 2 1 SOLUTION SYSTEM REAR DRIVER DECK GUN 5 306 10201 30 1000 REAR PASSENGER 2 1 2 603 20102 11 3 375 DRIVER 6 151 1 5038 37 5 1250 FRONT REAR CROSSLAY 1 3 4 136 9 4563 3 100 PA...

Page 39: ...ystem opens in the DLA gauge screen after start up This screen displays the available DLAs their status and basic statistics Keep in mind the appearance of the DLA gauge screen the number of DLAs thei...

Page 40: ...ution screen From this screen you can enable and disable concentrate flow to the discharge adjust the percent and view the current and total flow values 1 This button displays the DLA state enabled or...

Page 41: ...flow to the discharge adjust the concentrate percent and view the current and total flow values 1 This is the name of the selected DLA 2 This is the total amount of concentrate dispensed from the sele...

Page 42: ...m 2 This enables the refill process when the concentrate source is set to auxiliary 3 Press and hold this button to manually prime the concentrate pump 4 This enables the relay or transfer process and...

Page 43: ...n the illustration 1 This graphically and numerically shows the current concentrate flow rate for all active DLAs as well as the concentrate line pressure 2 This graphically and numerically shows the...

Page 44: ...dicated waterline from the fire pump Enabling a discharge on the screen enables the associated DLA that is then activated by flowing water through the dedicated waterline After start up the system ope...

Page 45: ...t best conveys the topic 1 The fire pump flows water into the discharge 2 The enabled DLA measures the water flow in the discharge 3 The concentrate pump activates 4 The magnetic flowmeter measures th...

Page 46: ...2 PASSENGER 2 1 2 CONCENTRATE ON 2 3 1 Use the illustration and instructions to adjust the concentrate percentage for a specific discharge 1 Typically the solution parameters are set during calibrati...

Page 47: ...ations and instructions to understand how the concentrate source is determined by the system The system installer provides and defines a signal to the system as well as a method for switching between...

Page 48: ...this illustration only focuses on the specific activity in the system that best conveys the topic 1 When set to auxiliary supply mode a valve is used to change the concentrate source from the on board...

Page 49: ...ASSENGER 2 5 1 2 DRIVER 2 1 2 1 2 PASSENGER 2 1 2 5 4 Use the illustrations and instructions to refill the on board concentrate supply tank from an external source This is useful when manually refilli...

Page 50: ...e refilling the tank Note For instructional purposes this illustration only focuses on the specific activity in the system that best conveys the topic 1 The system sources concentrate from the auxilia...

Page 51: ...me the system by pressing the prime button until the system is primed Note For instructional purposes the system illustration only focuses on the specific activity in the system that best conveys the...

Page 52: ...instructions to transfer concentrate to another location If included in your application you can use the transfer line to move the concentrate from the on board tank to another location You can opera...

Page 53: ...and instructions to relay concentrate to another location If included in your application you can use the transfer DLA to move the concentrate from an external source to another location You can opera...

Page 54: ...ce is required for the control system However it is recommended that you periodically inspect the system to reveal excessive debris buildup worn components or any developing leaks Consider environment...

Page 55: ...Notes 55 56...

Page 56: ...Waterous Company 125 Hardman Avenue South South Saint Paul MN 55075 651 450 5000 www waterousco com...

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