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F-1031, Section 2109.1 

Page 11 of 13 

 

CAUTION

 

Prolonged  dry  pump  operation  or  operating  a  dry 
pump at high speeds will reduce the life of the me- 
chanical seal. 

Packing Gland and Pump Body Temperature Haz- 
ard. May result in serious burns.

 

Heat is dissipated through the cross-section of the 
packing, transferring the heat to the packing gland 
and pump body. 

WARNING

 

CAUTION

 

Pump overheating hazard. May cause damage to 
the pump.

 

Circulate enough water through the pump to prevent 
overheating. Do not pressurize the pump over the 
maximum discharge pressure of the pump. 

Mechanical Seal

 

If a mechanical shaft seal is used, no adjustment is required. 
When the pump operates, the water being pumped cools 
and lubricates the shaft seal to prevent it from overheating. 

 
 
 
 
 
 

Waterous uses a braided graphite fiber, with reinforced 
flexible graphite yarns and high purity graphite filament 
yarns that appear on the corners as well as throughout 
the body of the packing. The graphite reinforcement al- 

Packing

 

 
 

1.  Remove  the  unbalanced  nuts,  flat  washers  and 

packing gland halves. 

2.  Engage  the  pump  per  appropriate  operating  in- 

lows the flexible graphite yarns to provide greater tensile 
strength. 

This type of packing reduces the frictional heat created 
between the shaft and the I.D. of the packing. By dissipat- 
ing the heat through the cross section of the packing, the 
heat is transferred to the packing gland and the pump 
body. 

structions. Operate the pump, gradually increasing 
the discharge pressure until the packing is forced 
out of the stuffing box. Pressure in excess of 300 
psi (20.7 bar) may be required. 

 
 
 

 

 
 
 

 

Packing Removal

 

3.  If all the packing is not forced out, it may be neces- 

sary to remove the remaining packing by hand, us- 
ing a pick or similar device. Waterous has a packing 
removal tool (P/N 5782) available for this purpose, 
see Figure 8. 

4.  Replace packing per instructions below. 

 

 

 

 
 
 

 

1. 

 

 

 
 

  

  

 

 

 

IL1931 

 

 

Figure 8. Packing Removal Tool

 

Truck movement hazard. May cause serious per- 
sonal injury.

 

Stop engine, set the parking brake and chock the 
wheels before going under truck to remove packing. 

WARNING

 

NOTICE 

NOTICE 

Summary of Contents for CX Series

Page 1: ...ruc tions carefully before using your Waterous Fire Pump Safety Information 2 3 Introduction 4 General Description Components 4 Options 4 5 Operating Instructions Pumping from Water Tank 6 Pumping fro...

Page 2: ...set parking brake and chock the wheels before going under the truck to adjust packing or to check packing gland temperature WARNING Packing Gland and Pump Body Temperature Haz ard May result in seriou...

Page 3: ...the use of a fire department gate valve with a inch 6 mm hole drilled through the gate installed between the fire apparatus discharge outlet and the hose test layout to prevent a volume surge from th...

Page 4: ...ns consistently outwear hard chrome plating tool steel and solid tungsten carbide Zinc die cast screens are normally used in the intake fit tings with brass screens available optionally Although the s...

Page 5: ...F 1031 Section 2109 1 Page 5 of 13 Figure 1 CXN Models 6 in ANSI Flange DIN PN10 150 Flange Figure 2 CXR Models Figure 3 CXSModels Figure 4 CXVModels Figure 5 CXD Models Figure 6 CXSD Models...

Page 6: ...bove zero 5 Set relief valves or other pressure governing de vice to desired pressure After Pumping 1 Open valve s in piping between water tank and pump intake and at least one discharge valve 2 Allow...

Page 7: ...from the water tank Always make sure the intake pressure compound gage reading stays above zero NOTE Some fire departments operate at a minimum intake pressure of 10 psi 7 bar when pumping from hydran...

Page 8: ...alves are closed d Immerse intake strainer at least two feet below water surface to prevent pump from drawing air Whirlpools forming above intake strainer indicate that strainer is too close to surfac...

Page 9: ...hoses the procedures in NFPA 1962 MUST be followed including the use of a fire department gate valve with a inch 6 mm hole drilled through the gate installed between the fire apparatus discharge outl...

Page 10: ...or bolt on flange as described below NOTE The replaceable elements must make contact with water to be effective Do not paint or use any other coating on the replaceable elements Bolt on Anodes Unscrew...

Page 11: ...packing The graphite reinforcement al Packing 1 Remove the unbalanced nuts flat washers and packing gland halves 2 Engage the pump per appropriate operating in lows the flexible graphite yarns to pro...

Page 12: ...ar Leakage through the braided flexible graphite BFG pack ing may be at zero or diminish to zero leakage and may not respond to loosening of the packing nuts to restore leakage see Adjustment Step 3 W...

Page 13: ...ing device to create a vacuum of about 22 in Hg 735 atmos phere in pump then stop primer and engine 2 Watch the pressure gauge if vacuum drops more than 10 in Hg 334 atmospheres in five 5 minutes list...

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