Waterous Eclipse ES, Installation Instructions Manual

Page 1: ...larm 27 Wye Strainer for Oil Cooler Water Line 13 Compressor Oil Temperature Gauge 27 Compressor Panel Components Oil Temperature Sensor 28 Electric Auto Sync Panel 14 Suggested Third Party Components Oil Temperature Gauge 14 Air Flow Meter 29 Master Air Pressure Gauge 14 Master Air Pressure Gauge 29 Panel Plates 14 Air Lines Between Components 29 Compressor Air Connections Hydraulic Lines Between...

Page 2: ...pressor The Eclipse ES is ca end user of this Waterous Fire Pump pable of up to 1250 GPM 4750 L min of water and 200 CFM 5 6 m3 min of air TM Figure 1 Eclipse ES The following installation instructions are available CX Pump Installation F 1031 Section 3014 Priming System F 1031 Section 3023 Manifold Drain Valves F 1031 Section 3008 Overheat Protection Manager OPM F 1031 Se M ction 3015 Before proc...

Page 3: ... Furnished Installed On Compressor Shipped Loose Ref No Description Ref No Description 1 Fire Pump 16 Air Oil Separator 2 Fire Pump Transmission 17 Oil Cooler 3 Pneumatic Clutch 18 Air Filter and Elbow 4 PolyChain Belt 19 Compressor Oil Sump 5 Belt Adjustment Hardware 19A Safety Relief Valve 6 Air Inlet Valve 20 Oil Temperature Gauge 7 Auto Balancing Valve 21 Oil Temperature Sensor 8 Air Clutch So...

Page 4: ...F 1031 Section 3028 Page 4 of 37 Items Shipped Loose IIL Components See Page 3 for Details IL300 6 ...

Page 5: ...F 1031 Section 3028 Page 5 of 37 Installation Mounting Clearances Required for Maintenance ...

Page 6: ...l level and in the proper orientation Do not relo cate or extend the sight glass The oil sight glass must be visible after all the components are installed so oil level can be monitored easily The heat exchanger must be installed horizontally with the drain at the lowest point To prevent damage to hydraulic and air lines or accidentally disconnecting them run them along the support beams of the pu...

Page 7: ...F 1031 Section 3028 Page 7 of 37 ...

Page 8: ...F 1031 Section 3028 Page 8 of 37 ...

Page 9: ...d install the new tubing Mount the air filter considering the following factors Air intake area must be unobstructed Air intake tubing should be as short and straight as possible If length exceeds 12 feet consult the factory Maintenance clearance must be adequate for removing and replacing the fil ter The filter should be in an area that is unlikely to get wet The air inlet tubing not included fro...

Page 10: ...F 1031 Section 3028 Page 10 of 37 Oil Sump and Oil Temperature Sensor ...

Page 11: ...F 1031 Section 3028 Page 11 of 37 Air Oil Separator ...

Page 12: ...drain hose should be 0 5 I D minimum to provide proper drainage The outlet of the drain hose must be lower than the cooler s drain outlet The drain hose should be a continuous downward run no goosenecks to allow proper drainage The hydraulic oil filter is mounted on the oil cooler Make sure there is enough room for servicing the filter To mount the cooler on the side of a compartment unbolt the br...

Page 13: ...ooster tank and a check valve is installed in line to prevent backflow from the tank through the cooler During drafting and hydrant supplied operations the booster tank may overflow be cause of the cooler water return If this is objectionable route the return line to the inlet side of the pump In this case it is not necessary to install an in line check valve but it will be necessary for the pump ...

Page 14: ...ection 3028 Page 14 of 37 Panel Plates Compressor Panel Components Electric Auto Sync Panel Oil Temperature Gauge Panel Plates Master Air Pressure Gauge Not Furnished by Waterous see Page 15 for specifications ...

Page 15: ...F 1031 Section 3028 Page 15 of 37 Compressor Air Connections ...

Page 16: ...F 1031 Section 3028 Page 16 of 37 Air Clutch Connection ...

Page 17: ...n Port Build air distribution manifold off tap in the minimum pressure valve The min imum pressure valve is mounted on the air oil separator which is remotely mounted Note that air distribution components are not furnished by Waterous See Page 30 for recommended components ...

Page 18: ...F 1031 Section 3028 Page 18 of 37 Water Drains ...

Page 19: ...F 1031 Section 3028 Page 19 of 37 Lubrication ...

Page 20: ...F 1031 Section 3028 Page 20 of 37 Electrical Wiring ...

Page 21: ...F 1031 Section 3028 Page 21 of 37 Power to Compressor Relay Panel Air Clu ...

Page 22: ...F 1031 Section 3028 Page 22 of 37 ...

Page 23: ...F 1031 Section 3028 Page 23 of 37 Electric Auto Sync Panel Wiring to Relay Panel Electric Auto Sync Panel Wiring to Relay Panel ...

Page 24: ...ric Auto Sync Panel Schematic Purple Pink Electric Auto Sync Panel Plug Black Red 12 or 24 VDC Deutsch DT Connectors Receptacle Yellow Black Yellow Black Extension Harness Black Yellow Ground Ground Green Green Black Solenoid Yellow Solenoid ...

Page 25: ...F 1031 Section 3028 Page 25 of 37 ...

Page 26: ...F 1031 Section 3028 Page 26 of 37 ...

Page 27: ...F 1031 Section 3028 Page 27 of 37 ...

Page 28: ...F 1031 Section 3028 Page 28 of 37 Oil Temperature ...

Page 29: ... The water check valve isolates the discharge prevent ing CAF from backflowing into the foam solution manifold and exiting through another discharge This makes it possible to flow solution through one discharge and CAF through another Suggested Air Hose The interior diameter I D of the hose is the most important factor and any hose with the correct I D and rated to withstand the expected air syste...

Page 30: ...brake tubing if strict attention is paid to the inside diameters Quantity Description 1 Water Check Valve wafer flange or ball cone style same size as discharge 1 34 BV90 Class 1 Valve Quantity Fittings Per Discharge 4 12 JIC x 12 Push Lock 2 12 JIC x 1 2 NPT M 90 1 12 JIC x 3 4 NPT M 1 3 4 NPT Nipple 1 3 4 Air Check Valve If an electric solenoid valve is used for air instead of a manual valve use...

Page 31: ... You will need to add more oil later to compensate for the oil that remains in the hydraulic lines and the compressor NOTE Oil used in the system is ISO 68 hydraulic oil It must be Low foaming or Anti foam 7 Make sure the foam proportioner is operating properly see manufacturer s installation guide 8 Make sure the fire pump is operating properly and that water flows through the oil cooler 9 Make s...

Page 32: ...F 1031 Section 3028 Page 32 of 37 Calibration ...

Page 33: ...he main air pressure gauge should read 40 50 P S I G In the UN LOAD mode this minimum pressure is always present to provide com pressor oil circulation Final Adjustments for the FIXED and AUTO Modes FIXED Air Mode 1 Locate the Fixed Pressure Regulator Note that the regulator has an ad justment screw with a lock nut 2 Loosen the regulator s lock nut 3 Place the controls to FIXED position on the Aut...

Page 34: ...F 1031 Section 3028 Page 34 of 37 Control Air Circuit Component Locations ...

Page 35: ...on Air trim valves out of adjustment Refer to Control Air Circuit Calibration instruc tions on Pages 33 and 34 Restricted minimum pressure valve Clean rust or debris from valve Red line to air inlet trim valve plugged Clean rust or debris from valve Lack of Air Pressure from Compressor Compressor Engaging No air supply to dis charges or insufficient air supply Air plumbed before discharge valve se...

Page 36: ...r Filter torn or damaged could be caused by air flow of higher than 200 CFM Adjust level to half of the sight glass on level sur face Back down RPM s and flow CAFS to relieve pres sure then recheck Replace Air Oil Separator Filter Excessive compressor bleed down time on shutoff Systems vary in bleed down time If Electric Auto Sync is operating correctly and the compressor output is with specificat...

Page 37: ...drain lines Cooler line plumbed from foam manifold Foam manifold check valve defective Flush tank and pump with clean water and refill Isolate to separate drain valve Relocated line to discharge side of the pump Rebuild replace check valve Water in Compressor Oil Air Leaking inside oil cooler freeze damage Defective air check valves Missing air check valves for discharges Isolate oil cooler and ch...