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F

1031, Section 3032 

Page 2 of 13 

 

Introduction

 

This instruction covers the typical installation of any HL Series pump regardless of the model or intake and discharge. 

General Description

 

The HL series are pedestal mounted fire pumps designed to operate in to modes: 

Low Pressure Mode 

Pump only low pressure water. 

High Pressure Mode

 

Simultaneously pump low and high pressure water. 

Three performance levels are available:

 

 
 

 

B

efore operating the HL pump, read the following instructions carefully.

 

Operational Limits

 

Maximum Low Pressure

 

Control  the  speed  of  the  pump  so  that  the  maximum  low 
pressure is limited to 17 bar. 

Maximum High Pressure

 

The maximum high pressure is internally limited by the high 
pressure relief valve not to exceed 55 bar. 

Maximum Angle of Inclination

 

The maximum angle of inclination for pump operation is 15 
degrees. 

 

Maximum Pump Speed

 

The pump has a maximum operating speed of 3450 rpm. Do 
not exceed this speed. 

Maximum Priming Speed

 

When priming, the pump speed should be limited to 2600 
rpm. 

 

Low Pressure

 

High Pressure

 

Model 

Series

 

2000 L/min @ 10 bar

 

400 L/min @ 40 bar

 

HL200

 

3000 L/min @ 10 bar

 

400 L/min @ 40 bar

 

HL300

 

4000 L/min @ 10 bar

 

400 L/min @ 40 bar

 

HL400

 

 

Available Pump Models

 

 

Summary of Contents for HL Series

Page 1: ...carefully before installing your Waterous HL Series Fire Pump Piston Primers 6 Lubrication 7 Pedestal Primer Housing Fill and Drain 7 K Series Transmission Fill and Drain 7 Pump Water Drains 9 NOTE In...

Page 2: ...nal Limits Maximum Low Pressure Control the speed of the pump so that the maximum low pressure is limited to 17 bar Maximum High Pressure The maximum high pressure is internally limited by the high pr...

Page 3: ...F 1031 Section 3032 Page 3 of 13 Installation Pump Lifting Points Direct Drive Models HL200D HL300D HL400D Gear Drive Models HL200K HL300K HL400K...

Page 4: ...ing holes see diagram below for dimensions The plate should also provide clearance for the volute flange as identified in the diagram below Attach the pump to the mounting plate and secure to the vehi...

Page 5: ...must be properly sup ported and secured High Pressure Discharge Any piping connected to the high pressure discharge open ing on the pump discharge manifold must be suitable for high pressure and prope...

Page 6: ...for servicing During operation the primers can discharge water This wa ter exits through the primer discharge outlets It is important that this water is not restricted in any way Typically the water i...

Page 7: ...imer Housing Fill and Drain HL200D HL300D Models HL200K HL300K HL300D HL400D Pedestal Primer Housing and K Series Transmission Fill and Drain See next page for K Series Transmission requirements NOTIC...

Page 8: ...F 1031 Section 3032 Page 8 of 13 Lubrication Models HL200K HL300K and HL400K Only Transmission Mounted Vertically NOTICE Pump installation must provide for access to the lubrication fills and drains...

Page 9: ...talled in the pump pedestal which allows a tachometer to be connected A 10 meter cable is included with the pump which mates with the magnetic pick up Amphenol connector part no MS3106A 10SL 4S Wire t...

Page 10: ...ETER GROMMET TWO 16 OR 18 AWG WIRES CONNECTOR HOUSING SOLENOID VALVE TERMINAL SCREWS NOTE SOLENOID IS NOT POLARITY SENSITIVE SOLENOID WIRING AIR INLET CONNECTOR ON PUMP PRIMING ISOLATION VALVE IPIVI C...

Page 11: ...stall the Foam Suction Hose Install the barbed fitting in the tap located on the bottom of the Proportioner Valve Attach the hose and wand to the barbed fitting using the clamps provided Mounted Remot...

Page 12: ...ntrol Panel is Optional Complete Electrical Connections for the fol lowing Tachometer Hourmeter Pump Overheat Module Pump Engaged Module Complete Electrical Connections and Tank Connections for the fo...

Page 13: ...r 1 Quart Testing Before operating the pump check and verify all fasteners and connections mounting driveline piping etc are se cure To run the pump follow instructions F 1031 Section 2408 HL Series F...

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