18
Watkiss BookMaster Service Manual - Issue 1 - 14/12/00
Service Procedures
•
BookMaster Standard
2. Open the staple lid, securing it on the support bracket. Slacken the two
orange screws and remove the clincher guard plate from the machine.
Figure 3:4 Clincher guard plate
3. Set the tamper width adjustment to its minimum to allow maximum access
(this is not essential, but makes installation easier).
4. Disconnect the BookMaster from the power supply.
5. Using a 3mm allen key, undo the five M5 x 10mm screws that secure the
stapler cover panel, lower the staple lid and remove the stapler cover panel.
6. Remove the L/H side panel on the BookMaster to give access to the Book-
Master Interface PCB.
7. Slacken off the orange screw on the clincher mounting bracket a few turns.
Taking the clincher assembly supplied, slide it into the bracket making
sure the locating pins are fully located in the slots and then re-tighten the
screw. Push the wiring connector into the clincher socket.
8. To assemble the stapler PCB plate, push the three plastic pillars through
the back of the plate and mount the PCB onto them.
9. There are three positions that the staple head can be fixed (A4, Letter and
Legal, as for the clincher, see note above). Place the PCB plate onto the lid
and align the four fixing holes with the adjustment slots so that the head
will be in the correct position, aligned with the clincher. Offer up the staple
head beneath the lid and fix it into place using four M4 x 12mm screws
with shakeproof washers. Initially position roughly in the middle of the
adjustment slots.
10. Connect the staple head and staple head control harness to the PCB.
11. Insert the clinch drive PCB into the PL3 socket on the BookMaster inter-
face board (900-164).
12. Replace the L/H side panel.
13. Connect the BookMaster to the power supply. Press and hold the staple
head selection button during power-up, until you hear the first bleep.
Release the button and wait for the two ready bleeps. Switch off the Book-
Master and wait approximately 30 seconds. Switch the BookMaster back
on. The BookMaster will detect that a third head is present. Confirm this
by checking that LED2 on the 3rd stapler head PCB is blinking rapidly
after the unit has signalled its ‘ready bleeps’.
14. Adjust the tamper width to its maximum, then replace the clincher guard
plate.
15. To check the operation of the stapler head:
• set the BookMaster size for making A4 booklets
Note: There are three counter sinks in the clincher mounting bar. Position the
clincher bracket in the central one for A4 (inner position is for US letter and outer
position for Legal).
Clincher guard plate
Summary of Contents for BookMaster
Page 6: ...c iv Watkiss BookMaster Service Manual Issue 1 14 12 00...
Page 18: ...12 Watkiss BookMaster Service Manual Issue 1 14 12 00 System Description Fuses...
Page 54: ...48 Watkiss BookMaster Service Manual Issue 1 14 12 00 Service Procedures TrimMaster Pro...
Page 56: ...50 Watkiss BookMaster Service Manual Issue 1 14 12 00 Electronics Software Connection Diagrams...
Page 57: ...Electronics Software Connection Diagrams Watkiss BookMaster Service Manual Issue 1 14 12 00 51...
Page 58: ...52 Watkiss BookMaster Service Manual Issue 1 14 12 00 Electronics Software Connection Diagrams...
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Page 64: ...58 Watkiss BookMaster Service Manual Issue 1 14 12 00 Electronics Software Connection Diagrams...
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