36
Watkiss BookMaster Service Manual - Issue 1 - 14/12/00
Service Procedures
•
TrimMaster Standard
3.4 TrimMaster Standard
3.4.1 Cycling the TrimMaster by Hand
The TrimMaster and BookMaster are cycled separately, to cycle the Book-
Master by hand see section 3.2.1 ‘‘Cycling the BookMaster by Hand’’
Procedure
1. Disconnect the power supply to the TrimMaster.
2. Remove the L/H side cover (two x M5 button screws) to give access to the
manual cranking point.
3. Using a 19mm A/F spanner (wrench), manually crank the TrimMaster by
turning the nut clockwise (see Figure 3:16).
Figure 3:16 TrimMaster with L/H side cover removed
3.4.2 Conveyor Clamp Adjustment
The Trimmer conveyor clamps are set at the factory to a default position using
a specially designed gauge. When set, a gap of 17mm should exist between the
top of the wire frame (262-231) and the top of the clamp roller shaft (265-538).
This adjustment has been predetermined to give a good trim over a wide vari-
ety of booklet thicknesses.
Indications for adjustment are:
• books are trimmed out of square
• books are stopping before they reach the trim stop, and so are trimmed
too short or out of square
• the cover of the booklet is pulled, resulting in damage around the sta-
ples
• books are jamming in the conveyor, and not ejecting onto the outfeed
conveyor
Procedure - To set default position 17mm
1. Disconnect the mains power supply.
2. Set the trim to between A4 - A5 and open the top guard conveyor cover.
This will give good access to the clamp roller shaft.
3. Lay one of the rules (or suitable straight edge) across the wire frame, par-
allel to the clamp roller shaft to be checked.
PARTS REQUIRED
TOOLS REQUIRED
None
5mm Allen Key
19mm A/F Spanner
Manual
Cranking
Point
PARTS REQUIRED
TOOLS REQUIRED
None
4mm Allen Key
2 x 150mm/6” Rule
Summary of Contents for BookMaster
Page 6: ...c iv Watkiss BookMaster Service Manual Issue 1 14 12 00...
Page 18: ...12 Watkiss BookMaster Service Manual Issue 1 14 12 00 System Description Fuses...
Page 54: ...48 Watkiss BookMaster Service Manual Issue 1 14 12 00 Service Procedures TrimMaster Pro...
Page 56: ...50 Watkiss BookMaster Service Manual Issue 1 14 12 00 Electronics Software Connection Diagrams...
Page 57: ...Electronics Software Connection Diagrams Watkiss BookMaster Service Manual Issue 1 14 12 00 51...
Page 58: ...52 Watkiss BookMaster Service Manual Issue 1 14 12 00 Electronics Software Connection Diagrams...
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Page 60: ...54 Watkiss BookMaster Service Manual Issue 1 14 12 00 Electronics Software Connection Diagrams...
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Page 64: ...58 Watkiss BookMaster Service Manual Issue 1 14 12 00 Electronics Software Connection Diagrams...
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