86
Watkiss BookMaster Service Manual - Issue 1 - 04/12/00
Machine Inspections
•
BookMaster Pro - After-Build Inspection
5.7 BookMaster Pro - After-Build Inspection
BookMaster Pro Serial Number :
BookMaster Pro F/W Version :
BookMaster Pro S/W Version :
SECTION 1 - VISUAL CHECKS
CHECKED
COMMENTS / NOTES
PASSED
1.
Check painted surfaces
2.
Check guards
3.
Check position of staple heads
4.
Check alignment of clinchers and lock
SECTION 2 - PRE-RUN SETTING UP
CHECKED
COMMENTS / NOTES
PASSED
1.
Check all wiring and connections
2.
Check voltage settings
3.
Check which software is fitted to both the Book-
Master and the Vario; update if required
4.
Check RE-REF function
5.
Test the infeed sensor
6.
Check tampers engage (lift staple lid)
7.
Hand-feed samples of the following booklets: 2
sheets, 6 sheets.
8.
Check top knock (top jog) is correctly calibrated
9.
Check calibration of all adjustments
10. Check outfeed conveyor (if fitted) is working
SECTION 3 - RUNNING CHECKS
CHECKED
COMMENTS / NOTES
PASSED
1.
Run the system under the Vario, using as many
bins as possible, to make A4 > A5 booklets of 6
sheets
2.
Run the system under the Vario to make A3 > A4
booklets of 6 sheets
3.
Run the system under the Vario to make A3 > A4
booklets of 2 sheets
4.
Run the system under the Vario to make A4 > A5
booklets of 6 sheets
5.
Hand-feed samples of the following booklets: 2, 4,
8, 16 and 20 sheets in Edge staple mode
6.
Check stop and safety switches
SECTION 4 - LABELS
CHECKED
COMMENTS / NOTES
PASSED
1.
Check that all the labels are fitted
SECTION 5 - PRE-DELIVERY CHECKS
CHECKED
COMMENTS / NOTES
PASSED
1.
Clean all parts of the machine
2.
Record Serial No.’s of PCBs, staple heads and
machine
3.
Check all painted surfaces
Checks completed by :
Date :
Table 5-7 : BookMaster Pro - After-Build Inspection
Summary of Contents for BookMaster
Page 6: ...c iv Watkiss BookMaster Service Manual Issue 1 14 12 00...
Page 18: ...12 Watkiss BookMaster Service Manual Issue 1 14 12 00 System Description Fuses...
Page 54: ...48 Watkiss BookMaster Service Manual Issue 1 14 12 00 Service Procedures TrimMaster Pro...
Page 56: ...50 Watkiss BookMaster Service Manual Issue 1 14 12 00 Electronics Software Connection Diagrams...
Page 57: ...Electronics Software Connection Diagrams Watkiss BookMaster Service Manual Issue 1 14 12 00 51...
Page 58: ...52 Watkiss BookMaster Service Manual Issue 1 14 12 00 Electronics Software Connection Diagrams...
Page 59: ...Electronics Software Connection Diagrams Watkiss BookMaster Service Manual Issue 1 14 12 00 53...
Page 60: ...54 Watkiss BookMaster Service Manual Issue 1 14 12 00 Electronics Software Connection Diagrams...
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Page 62: ...56 Watkiss BookMaster Service Manual Issue 1 14 12 00 Electronics Software Connection Diagrams...
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Page 64: ...58 Watkiss BookMaster Service Manual Issue 1 14 12 00 Electronics Software Connection Diagrams...
Page 65: ...Electronics Software Connection Diagrams Watkiss BookMaster Service Manual Issue 1 14 12 00 59...
Page 66: ...60 Watkiss BookMaster Service Manual Issue 1 14 12 00 Electronics Software Connection Diagrams...
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